Squatch,
The "front" of the flap (the part hidden inside of the wing when the flap was retracted) was curved. See picture below.
If it were me, I'd probably go to my local hobby shop or craft supply store and see if they carried plastic strip stock with a half-circle cross section. I'd cut out the flap from the wing and bring it with me so I could match the diameter of the half-circle to the thickness of the "front" of the flap.
Cut a length of the strip stock to match the length of the flap and voila! Instant curved section to the flap. Of course, do this AFTER you've purchased the strip stock.
I hope that helps.
Eric