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DIY Airbrush Compressor with Fridge Motor - Compressor

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  • Member since
    August 2008
DIY Airbrush Compressor with Fridge Motor - Compressor
Posted by Paolo on Sunday, September 13, 2009 9:23 AM

Hello,

 If you need a nice super-silent compressor for your airbrush but you don't want to spend a ton of money, you can build one (not much of a news) with a fridge compressor.

I bought my first air compressor 12 years ago.  I always used normal large compressors and I wanted one specifically for my airbrush.  I bought the basic badger.  When I received it, I plugged it in, tried it, realized that it definitely sucked, put it back in the box and returned it.  I looked for better compressors but they were very expensive.  So, I opted for a small campel Hausfield you can buy at WalMart: http://www.walmart.com/catalog/product.do?product_id=4021.

It works like a champ, it is noise but not too much.  The only flaw is that,after 12-24 hours of use, the connecting rod brakes. I had three thus far, they all broke after a few hours of operation.  It sarcastic, the sticker on the compressor says "built to last," yes, maybe, but they forgot to put for how long.

 So, last week I broke the third one.  I decided to go for a very nice one, my choice would have been the silent air. The ones that I considered were the Sil-Air 50-24 ($959) or the Sil-Air 50-6 ($879):

http://www.madisonartshop.com/silair-5024.html

http://www.madisonartshop.com/silair-506.html

 Before sinking that much money into a nice compressor, I decided to give DIY a shot.  I decided to modify the broken Campbell Hausfieldreplacing the motor with the compressor of a fridge.  I found an old fridge for $20, bought some 1/4" tubing and some fittings at Home Depot.   For $40 and 4 hours of work, I built a super silent (to check if it is running I need to put my hand on top of it top to feel the vibrations).

 It is a cheap perfect solution.  If you don't have a small broken compressor, you can use any kind of tank,bbq propane tank, fire estinguishers etc.  The best solution for me is to buy a portable air tank at Autozone, eBay or Amazon.  Like these:

http://www.amazon.com/gp/product/B000FW7W54

 http://tinyurl.com/q5nhe2

http://tinyurl.com/r58lec

Plus one inline pressure regulator like this http://tinyurl.com/qul73w

a pressure gauge, like this: http://tinyurl.com/obs67b

And an oil filter and pressure switch

You can find these parts for a few bucks at Walmart, home depot, autozone, ebay etc.

 You'd spend, total, around  $70-100.

 The best way to go ids: buy the same compressor I modified, use it until it brakes and then modify it (maybe I had very bad luck and got three lemons in a row, yours could never break).

This is the one I made:

http://tinyurl.com/Compressor-1

http://tinyurl.com/Compressor-2

 I hope this will help you saving some money.  I will eventually buy the silentair, but this one will do until that day.  I'll keep you posted if I have problems with it.

 Ciao,

Paolo

 

 

 

  • Member since
    April 2004
  • From: Windy city, US
Posted by keilau on Sunday, September 13, 2009 8:53 PM
 Paolo wrote:

I bought the basic badger.  When I received it, I plugged it in, tried it, realized that it definitely sucked, put it back in the box and returned it.  I looked for better compressors but they were very expensive.  So, I opted for a small campel Hausfield you can buy at WalMart: http://www.walmart.com/catalog/product.do?product_id=4021.

It works like a champ, it is noise but not too much.  The only flaw is that,after 12-24 hours of use, the connecting rod broke. I had three thus far, they all broke after a few hours of operation.  I decided to give DIY a shot.  I decided to modify the broken Campbell Hausfieldreplacing the motor with the compressor of a fridge.  I found an old fridge for $20, bought some 1/4" tubing and some fittings at Home Depot.   For $40 and 4 hours of work, I built a super silent (to check if it is running I need to put my hand on top of it top to feel the vibrations).

The best way to go ids: buy the same compressor I modified, use it until it breaks and then modify it (maybe I had very bad luck and got three lemons in a row, yours could never break).

The cheap Campbell Hausfeld breaks often. You should have not problem find one at the local Craig's List if you look for it for a few weeks. It's a lot cheaper than a new one.

This is the one I made:

You did a wonderful job. Care to mention what brand of refrigerator did you get the compressor from?

With all the money you saved, I believe that your compressor deserves a rust-proof, light weight aluminum air tank like these ones by VIAIR.

Here is my cheapskate setup with a $10 Campbell Hausfeld air tank.

  • Member since
    August 2008
Posted by Paolo on Tuesday, September 15, 2009 7:12 PM
Hi, thanks.  I had to replace the check valve that comes with the original compressor, it was not opening and the compressor was building up a ton of pressure.  I think it is the reason why I broke the connecting rod on both compressors.  I installed a HUGE check valve for a caterpillar engine (!!!!) a friend of mine had in his garage.  I'll put some pictures up later.  Now I'm thinking to use/recycle the fan of the original compressor, some dryer duct and some plywood to make a spray boot....
  • Member since
    August 2008
Posted by Paolo on Tuesday, September 15, 2009 7:19 PM
PS: I don't know what fridge it came off of: a friend of mine, who helped me building the compressor, lives close to a place where they recycle old refrigerators (from the trash, before disposing them they need to drain the freon/fluid inside the circuit).  He paid $20 for the fridge, took the motor out and gave the fridge back.  I'll ask him tomorrow.
  • Member since
    April 2003
  • From: Hayward, CA
Posted by MikeV on Wednesday, September 16, 2009 5:47 AM

You can find refrigerator motors for sale on Ebay quite often.

 

Wisdom is the right use of knowledge. To know is not to be wise. Many men know a great deal, and are all the greater fools for it. There is no fool so great a fool as a knowing fool. But to know how to use knowledge is to have wisdom. " Charles Spurgeon
  • Member since
    January 2005
Posted by adrianteo on Tuesday, September 22, 2009 10:49 AM
I understand that the fridge compressor needs oil/lubricant. Can I fill it with any compressor oil, such as Ace Hardware's Air Compressor Oil? And how much oil should I put into the compressor?
  • Member since
    April 2003
  • From: Hayward, CA
Posted by MikeV on Tuesday, September 22, 2009 11:23 AM

 adrianteo wrote:
I understand that the fridge compressor needs oil/lubricant. Can I fill it with any compressor oil, such as Ace Hardware's Air Compressor Oil? And how much oil should I put into the compressor?

NO!!!!!!

You need a high quality oil from Silentaire or similar. They are very hard to find without buying them online. How much you put in is a guess with those refrigerator compressors as they have no sight glass to see the oil level as a silent compressor does. 

Wisdom is the right use of knowledge. To know is not to be wise. Many men know a great deal, and are all the greater fools for it. There is no fool so great a fool as a knowing fool. But to know how to use knowledge is to have wisdom. " Charles Spurgeon
  • Member since
    April 2004
  • From: UK
Posted by Jon_a_its on Tuesday, September 22, 2009 11:35 AM
Osprey Modelling Manual 6, Air Brush Painting Techniques:
ISBN: 1 902579 22 4
.
.
has a very good schematic & step by step 'how to' on the above, but when I totted up the cost of all the seperate parts, i bought a good silent one on £b@y, but whatever works out best for you.
.

East Mids Model Club 32nd Annual Show 2nd April 2023

 http://www.eastmidsmodelclub.co.uk/

Don't feed the CM!

 

  • Member since
    April 2004
  • From: Windy city, US
Posted by keilau on Tuesday, September 22, 2009 12:07 PM
 Jon_a_its wrote:
Osprey Modelling Manual 6, Air Brush Painting Techniques:
ISBN: 1 902579 22 4
.
.
has a very good schematic & step by step 'how to' on the above, but when I totted up the cost of all the seperate parts, i bought a good silent one on £b@y, but whatever works out best for you.
.

Where is our refrigeration experts? We have at least two compressors in our home that run 24/7, the refrigerator and the air conditioner. Yes, the compressor motor does not kick in all the time. But they run for years without needing adding oil. Even the cheapie small refrigerator that I bought for my daughter's dorm room lasted 4 years with little increase in noise and vibration. (She sold it at a good price after 4 years.)

The hermetically sealed compressor that was designed for domestic use is out there. They should last for a many year without needing oil. The annual run time for an airbrush compressor is likely to add up much less than a refrigerator. Can someone find me a good refrigerator compressor for $100 or less? (No, you cannot tell which one is good at Ebay, and they are expensive too.)

  • Member since
    April 2004
  • From: UK
Posted by Jon_a_its on Thursday, September 24, 2009 5:26 AM
Sources:
your 'fridge repair shop, prefered, as it will be from a reliable source & they will have ethicaly removed it from fridge, and taken care of the gasses.
.
Or someone who is throwing one out...
Or Freecycle... (local interweb for giving stuff away free)
.
Fridges/ACU's are sealed systems, & will only need topping up if they degass...
I've been running my 'fridge style silent SilAir compressor for 2 1/2 years without needing to top it up.

East Mids Model Club 32nd Annual Show 2nd April 2023

 http://www.eastmidsmodelclub.co.uk/

Don't feed the CM!

 

  • Member since
    April 2003
  • From: Hayward, CA
Posted by MikeV on Monday, October 5, 2009 5:18 PM
 keilau wrote:
 Jon_a_its wrote:
Osprey Modelling Manual 6, Air Brush Painting Techniques:
ISBN: 1 902579 22 4
.
.
has a very good schematic & step by step 'how to' on the above, but when I totted up the cost of all the seperate parts, i bought a good silent one on £b@y, but whatever works out best for you.
.

Where is our refrigeration experts? We have at least two compressors in our home that run 24/7, the refrigerator and the air conditioner. Yes, the compressor motor does not kick in all the time. But they run for years without needing adding oil. Even the cheapie small refrigerator that I bought for my daughter's dorm room lasted 4 years with little increase in noise and vibration. (She sold it at a good price after 4 years.)

The hermetically sealed compressor that was designed for domestic use is out there. They should last for a many year without needing oil. The annual run time for an airbrush compressor is likely to add up much less than a refrigerator. Can someone find me a good refrigerator compressor for $100 or less? (No, you cannot tell which one is good at Ebay, and they are expensive too.)

Keilau, 

They have some made by Matsushita on Grainger.com

I am sure they are of high quality as Matsushita is a well respected name that makes some very good products. They are more than $100 but not much more. The one at the bottom of this page is $109.50:

http://www.grainger.com/Grainger/wwg/productIndex.shtml?operator=prodIndexRefinementSearch&originalValue=refrigerator+compressor&L1=Compressors%2C

 

Wisdom is the right use of knowledge. To know is not to be wise. Many men know a great deal, and are all the greater fools for it. There is no fool so great a fool as a knowing fool. But to know how to use knowledge is to have wisdom. " Charles Spurgeon
  • Member since
    April 2004
  • From: Windy city, US
Posted by keilau on Monday, October 5, 2009 8:58 PM

 MikeV wrote:
 keilau wrote:

The hermetically sealed compressor that was designed for domestic use is out there. They should last for a many year without needing oil. The annual run time for an airbrush compressor is likely to add up much less than a refrigerator. Can someone find me a good refrigerator compressor for $100 or less? (No, you cannot tell which one is good at Ebay, and they are expensive too.)

Keilau, 

They have some made by Matsushita on Grainger.com

I am sure they are of high quality as Matsushita is a well respected name that makes some very good products. They are more than $100 but not much more. The one at the bottom of this page is $109.50:

http://www.grainger.com/Grainger/wwg/productIndex.shtml?operator=prodIndexRefinementSearch&originalValue=refrigerator+compressor&L1=Compressors%2C

The $109.50 is the bulk pack in 20 unit price. For single compressor with shipping cost, the total is closer to $200. It is still a reasonable price. Those compressors do look like that they will not need oil. But Grainger does not post any spec for this compressors on their web site. The professional probably does not need any instruction.

It would be really nice if someone will post a step-by-step article using easily available parts. I have the Osprey airbrushing book that Jon_a_its cited earlier. I also conclude that the total parts cost will be higher than a used Silentaire 20A.

  • Member since
    April 2003
  • From: Hayward, CA
Posted by MikeV on Tuesday, October 6, 2009 5:14 AM
 keilau wrote:

The $109.50 is the bulk pack in 20 unit price. For single compressor with shipping cost, the total is closer to $200. It is still a reasonable price.

I missed that sorry. Look furthur up the page as there is a 1/6 hp model for $135.75.

Those compressors do look like that they will not need oil. But Grainger does not post any spec for this compressors on their web site. The professional probably does not need any instruction.

All silent compressors need oil as it is what cools them and makes them run quiet.

Wisdom is the right use of knowledge. To know is not to be wise. Many men know a great deal, and are all the greater fools for it. There is no fool so great a fool as a knowing fool. But to know how to use knowledge is to have wisdom. " Charles Spurgeon
  • Member since
    October 2009
Posted by SScnc on Sunday, October 11, 2009 12:45 PM

Hi Guys,

Name is Steve, I was Googling for information on making a silent compressor from a fridge compressor and found your site. Very interesting reading. I wanted to let you all know about a fridge compressor I ordered a few days ago, you can see it here...

 https://www.surpluscenter.com/item.asp?UID=2009101112190141&catname=&qty=1&item=1-3188

I think these are new, and at 25 bucks I figured it's worth a shot. I also have been reading this thread...

http://forums.lr4x4.com/index.php?showtopic=9710&st=0

Anyway, I hope this helps some of you, later,

Steve

  • Member since
    April 2004
  • From: Windy city, US
Posted by keilau on Monday, October 12, 2009 9:35 PM
 SScnc wrote:

Hi Guys,

Name is Steve, I was Googling for information on making a silent compressor from a fridge compressor and found your site. Very interesting reading. I wanted to let you all know about a fridge compressor I ordered a few days ago, you can see it here...

 https://www.surpluscenter.com/item.asp?UID=2009101112190141&catname=&qty=1&item=1-3188

I think these are new, and at 25 bucks I figured it's worth a shot. I also have been reading this thread...

http://forums.lr4x4.com/index.php?showtopic=9710&st=0

Anyway, I hope this helps some of you, later,

Steve

Let us know how your project turn out.

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