Thanx for all of the replies. Well, to answer your questions Pfc Thomas:
- 3D curved parts are easy... I glue two sheets of plastic at the required angle
and add backing if the required curve would remove too much material when
sanded... After that I just sand away to the required radius...
Check out the URL
http://img.photobucket.com/albums/v728/facehugger804/SandingTips.jpg
- Rivets were punched by hand using a blunt thick needle to simulate how
they look.
- Window holes were cut out leaving material in the corners where the rounded
edges would be. Using a round needle file, I just slowly sand away to
the desired radius...
- Filler... I use an automotive putty to close BIG gaps, superglue works well for
smaller gaps but can be annoying when sanded, as it is harder than the
plastic. I also have a liquidy substance that mixes to a tacky when drying and
sands smoothly... Stinks though...
As for the wings, this craft is more for an urban setting, being small and
agile and more easily fitting between buildings...
Have this picture in my mind of a craft, softly hovering, hidden between
destroyed buildings, awaiting in ambush...
Well, I do plan to release some blueprints and a brief history regarding the
design requirements, development and implementation of said craft...
Not too much left to do...