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Scratch building Bell 407 including Rotor Head

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  • Member since
    January 2020
Posted by chadgeezee on Sunday, January 5, 2020 9:40 PM

I am looking for a set of plans for the Bell 407GX so that I can build a 1:1 scale flight simulator for personal use. Would you know where I could find a set?

  • Member since
    November 2011
Posted by Rotor George on Tuesday, March 12, 2013 7:31 PM

Thanks again for the nice comments guys, :)

Hi Patrick, You must be familiar with the 206 rotor head since you know what resides inside the grip. I did indeed include the retention end for the straps, no straps however. :) The pitch could be made to change since all the individual parts (for the most part) are assembled like the full size one excepte for the swash plate, it does not articulate it just slides up and down (collective).

Thanks again for the kind words!

  • Member since
    March 2013
Posted by patrick206 on Sunday, March 10, 2013 7:46 PM

George

When looking at the 206 head I can see the end of a T-T strap in the grip, did you make all of the head functional for component movement? What a great undertaking, you have talents FAR beyond hobby work. Ever considered smaller scales to sell to operators for desks and gift presentations? Quite a market exists, the ordinary stuff that's available today is fairly crude and unimpressive.

Keep posting more as you progress, A HUGE THANK YOU.

Patrick

  • Member since
    August 2009
  • From: Borlando Fla home of the rat
Posted by TREYZX10R on Friday, February 8, 2013 10:44 PM

Stunning stuff George,really excellent craftmanship!!!

  • Member since
    November 2011
Posted by Rotor George on Friday, February 8, 2013 7:38 PM

Since I don't have room for a 10ft Bell 407GX on my desk, this is the next best thing. My version of the Bell 407GX Instrument Panel as a desk model.

Small LCD displays will be installed soon and will have animated screens (system start up perhaps?). 

  • Member since
    November 2011
Posted by Rotor George on Friday, February 8, 2013 6:46 PM

Thanks!  It sure helps working in 1/4 scale versus the smaller scales. I have great admiration for the incredible work I see here..I don't know how you guys do it! :)

  • Member since
    November 2009
  • From: SW Virginia
Posted by Gamera on Thursday, February 7, 2013 9:52 AM

That's just beautiful work, I too would have sworn it was the real thing if you hadn't told us it's a model!

"I dream in fire but work in clay." -Arthur Machen

 

  • Member since
    November 2011
Posted by Rotor George on Thursday, February 7, 2013 8:09 AM

I finished up the static main Bell 407 and Bell 206 main rotor blades, to display them I fabricated a rack similar to the wall mounted ones I've seen in hangers.

George

  • Member since
    November 2009
Posted by artworks2 on Friday, October 26, 2012 12:13 PM

Hello Rotor George,

                             Bell/Textron has had it's work cut out for them with Eruocopter taking over where the 206 was in the 80's with the AS-350/55 and EC-airframes. With the 407 they should be competetive in the light twin market once again. I'm alway looking at Pacmin models when I go to heliexpos....

  • Member since
    November 2011
Posted by Rotor George on Friday, October 26, 2012 9:32 AM

back in 2011 at Heli Expo Bell Helicopter announced the Bell 407GX. Here's my attempt at the Instrument Panel with dual Garmin 1000's. 

  • Member since
    November 2011
Posted by Rotor George on Friday, October 26, 2012 9:27 AM

Thanks for the kind words guys.

@Heavyarty I don't see myself building anything smaller then 1/4 scale at the moment.

  • Member since
    November 2009
Posted by artworks2 on Wednesday, October 17, 2012 10:25 PM

I've seen this kind of work at Heli Expo's at various booths. Beautiful detail !!!!

  • Member since
    December 2002
  • From: Valrico, FL
Posted by HeavyArty on Tuesday, October 9, 2012 8:42 PM

Very nice.  Any chance you can scale them down to 1/32 or 1/35?  If so, they would be useful to update the old Revell kit.  Also, any chance you could do other rotors, such as Bell 412, UH-1Y/AH-1Z?

Gino P. Quintiliani - Field Artillery - The KING of BATTLE!!!

Check out my Gallery: https://app.photobucket.com/u/HeavyArty

"People sleep peaceably in their beds at night only because rough men stand ready to do violence on their behalf." -- George Orwell

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Sunday, October 7, 2012 10:10 AM

I just stumbled into this thread and am truly impressed with your work. Simply fantastic.

I'm from the government and I'm here to help.

  • Member since
    August 2009
  • From: Borlando Fla home of the rat
Posted by TREYZX10R on Saturday, October 6, 2012 9:55 PM

Absolutely incredible work!

  • Member since
    November 2011
Posted by Rotor George on Friday, October 5, 2012 3:55 PM

Hi guys,

With the feedback I've received regarding the detail of my rotorheads I thought it would be cool to have them displayed all on their own. Here's the 206 mounted on a nice walnut base.

  • Member since
    November 2011
Posted by Rotor George on Thursday, August 23, 2012 8:02 AM

Thanks.

I made a mold from the master part. So to lay up a fiberglass blade takes a total of 3 days.

Day 1, prep and paint the mold...let cure.

Day 2, lay up the part and close the mold...let cure.

Day 3, open the mold and release the finished part.

Start all over again for the second blade for a Bell 206. But the Bell 407 required this to be done a total of 4 times for a total of 12 days. I could cut this time in half if I made a second mold.

  • Member since
    March 2010
  • From: New Zealand
Posted by Scorpiomikey on Thursday, August 23, 2012 3:08 AM

Wow, great work George.

How long does a blade take you to make?

"I am a leaf on the wind, watch how i soar"

Recite the litanies, fire up the Gellar field, a poo storm is coming Hmm 

My signature

Check out my blog here.

  • Member since
    November 2011
Posted by Rotor George on Tuesday, August 21, 2012 8:02 AM

Hi Guys,

I'm not sure how to change the title of this thread to include the 206 rotorhead.

It's been a while but finally finished my 1/4 scale 206 rotorhead and blades. Next up, the pitch links and swashplate then I'll move onto the tail rotor assembly.

Until next time,

George

Photobucket Photobucket

  • Member since
    November 2011
Posted by Rotor George on Tuesday, March 13, 2012 4:50 PM

Hi Guys,

Here's a shot of my finished 1/4 scale Bell 407 out on the ramp with the rotorhead and blades all installed.

Photobucket

 

 

Now it's time to fabricate the Bell 206 rotorhead and blades. I have a pair of full size Bell 206 rotor blades in my shop to take all the dimensions off of. Big Smile

Photobucket

  • Member since
    November 2011
Posted by Rotor George on Friday, February 17, 2012 8:12 PM

Hi Guys,

Well here's my completely painted and assembled 1/4 scale Bell 407 Rotor Head.  I have some finishing touches to do on the 4 blades then I can mount them.

Photobucket

  • Member since
    February 2012
Posted by Wingdinger on Friday, February 10, 2012 5:44 PM

Wow, seriously impressive!!! And I thought my scratch built heli is nice...

  • Member since
    November 2011
Posted by Rotor George on Thursday, February 9, 2012 10:34 AM

Here are all the parts that make up the 1/4 scale Bell 407 main and tail rotor heads. I'll post a few photos once I finally assemble it.

Photobucket

and here's the completed 1/4 Scale Bell 407 Tail Rotor assembly.

Photobucket

 

 

 

 

  • Member since
    May 2003
  • From: Staten Island, New York
Posted by kenny_conklin on Saturday, January 14, 2012 5:27 PM

wow that is some incredible work!! thanks for sharing!

"Rakkasans Lead the Way!"
  • Member since
    November 2010
  • From: South Africa
Posted by Bladerunner-1 on Monday, January 9, 2012 1:51 AM

My goodness!!!

This is an awesome build. Bow Down

  • Member since
    November 2011
Posted by Rotor George on Friday, December 9, 2011 5:35 PM

Thanks, I appreciate it guys!

@rotorwash I haven't started on the engines yet but they are on the "to-do" list once the 206 rotor head and blades are complete. I may consider another model build once I finish these three.

  • Member since
    August 2009
  • From: Borlando Fla home of the rat
Posted by TREYZX10R on Thursday, December 8, 2011 3:14 PM

Most excellent! I used to work on 206's and you sure are doing it justice,would love to see more pics!

  • Member since
    December 2002
  • From: Valrico, FL
Posted by HeavyArty on Thursday, December 8, 2011 3:09 PM

Very nice.  The interior looks real in some of those shots.  Great job.

Gino P. Quintiliani - Field Artillery - The KING of BATTLE!!!

Check out my Gallery: https://app.photobucket.com/u/HeavyArty

"People sleep peaceably in their beds at night only because rough men stand ready to do violence on their behalf." -- George Orwell

  • Member since
    January 2007
  • From: Auburn, Alabama
Posted by rotorwash on Thursday, December 8, 2011 8:27 AM

Holy huge helos, Batman!  That is some magnificent work, George.  Thanks for sharing with us.  I look forward to seeing more.  Did you tackle the engines?

   Ray

PS: Ever thought of doing a Huey or maybe a Cobra?

 

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