Troy,
There's differences in the window shapes and size between the two aircraft, especially the Chin Bubbles. When I did mine, I used the clear plastic top from a greeting card box to make the side transparencies and windshield
(for the side glass, I simply held the kit supplied transparency under a clear piece and traced the shape - the windscreen was done the same way, except I taped the two fuselage halves together and held a clear piece over the front to trace it)
The Chin Bubbles are very different between the two aircraft. With the two fuselage halves taped together, I tacked the kit supplied chin bubbles in place, filled ALL cracks and seams, then sanded/wet sanded the entire nose section until it was glass smooth.
Now one could use this surface to mold a new nose, but this may result in heat warpage of the kit plastic, so I used the smoothed out nose section to create a Nose Blank by spraying a bit of "Pam" on it, and inserting it into some half set-up plaster I had poured into a coffee can.
(done too soon, and the plaster fills in.... done too late, and the plaster cracks)
After the Blank set up, I coated the inside with more Pam,
but no bubbles or pooling, and poured more plaster in the hole and positioned a wood screw in the top center
(for extracting the mold after set-up). Once that set-up, I lifted the mold out, rubbed out any imperfections with a piece from an old T-Shirt, used the embedded wood screw to mount it in vice grips, heated the clear plastic, and laid it over the mold.
Example here:
http://modeling.gunsagogo.org/tnt1.jpg
The kit chin bubble frames are not shaped correctly... use reference material and a thin tipped permanent marker to mark the correct shape ON the taped together fuselage halves... then I laid the clear formed piece onto the fuselage and traced the corrected lines. I used a Drummel saw to cut out the correct shape from the fuselage, then cut out the new chin bubble from the clear piece.
Walla... accurate Chin Bubbles!
Various references can be found on my assembly site:
http://modeling.gunsagogo.org/
*Remember, on the early Chinooks, the lateral windscreens had laminated gold de-foggers, which can easily be duplicated using some Bronze window tint material from an auto parts store.*
Hope this helps some, also, that "
Aerofax Minigraph #27" book and the "
Squadron-Signal" book are excellent references.
Take care,
Frank