I've seen methods of scoring dowel rods with a Dremel tool that turned out very nice. Can't really help with the frons, I know Verlin does some in PE
Steve- those look pretty good, can't wait to see this new dio
Not sure if you're just not there yet- but I think the top of the palm should have a bulb-type head that all the frons would have grown out of? Anyway- like I said, looking good.