Jason, you are so right! Most people have no idea what they are looking at. On the other hand, people like me will go to the Military Shop in CA and spend hours looking at the models on display there - like ChuckW's Dauntless.
So, back to the modification. For an update, the shelf is assembled and my models are now 'in view' so to say. Last night I made the modifications to the side rails and painted them so that this evening everything was ready to assemble.
Here's the first picture, where I was cutting the rod stock down to the right size; just about 12.5"
Here are the 'rods' ready to be welded to the stock pieces; you can see the cut off wheel and the plastic wheel chucked into a die grinder that I used to debur and finish the cut edges:
Now it's on to the welding stage. If you look close, you can see the IKEA side rail, my aforementioned template and the new shelf support ready to be welded in along with the welding gun:
After all of the side rails were welded in, I cleaned everything up with the plastic wheel (MIG welding leaves burned edges and discolored metal; not ideal for topcoat). Then I relocated to my house, and laid out the rails over a plastic drop cloth with the first coat of paint:
I found the best thing ever at Home Depot; it's a textured paint finish that closely matches what the IKEA rails came with. This stuff is great!
So that was last night. Today and this evening was a killer, but I did manage to assemble the cabinet and put my models in it; I'll take pics and post them tomorrow.
I hope this is somewhat interesting to all y'all (this is the only Southern word I'm picking up!) and helps you find your own perfect solution.
Cheers!
Mike