Interesting discussion. The story of why the composite is kind of convoluted. What's really interesting is the fact that NONE of the different early hulls were the same until the 1943 composite hulled "Ultimate" design. All of the hulls had different component parts. the hoods on the M4, M4A3, and M4A4 all had different drawing numbers and were different parts. The Ultimate design was being developed to streamline production.
All of the late armament prototypes (i.e. 76mm, 105mm) were built on composite hulls. The 47 degree rolled plate hull front seen on all of the welded up hull models of the Ultimate design that were put into production (M4 105mm, and M4A3) was a quick design change done at the last minute because the cast fronts did not do as well in ballistic tests, the rolled plate hulls were quicker to make, and they did not use as much casting industrial capacity, which was in extremely short supply.
The cast armor was thought to be better, and that theory was stuck to by Army Ordnance until the M1 Abrams.
osiveon, where did you work on the 105mm composite? That sounds like the prototype that used to be at Warren.
Mike Canaday