Day 3 Log : September 6th, 2004
Decided to make the most of my time today and focus on large piece construction in anticipation of going to the LHS tomorrow to replenish exhausted paint stocks of Panzer Schwarzgrau. I'm betting this will be a 3-bottle job before it's all said and done. Everything went along very smoothly, took a few breaks in the course of the day, nothing big...until about 3 pm this afternoon when the fiasco hit.
Errors Found: 4 (1 HUGE/CATASTROPHIC)
---Step 7 has you work on the main body tub/cradle...not really sure why as you don't touch it again until much later and everything you add is just surface details...it's an odd change in mid-stream from the previous steps and has nothing really to do with the following steps...I did it anyway and discovered Error #1. I consider this an error because it's a design flaw...when removing the mold frame pieces from the cradle, the tension is incredible. A 1/2" crossbeam snapped like a twig with the first cut and it wasn't even on the same section. Have to be very careful when removing these.
Error #2: This one is more of a complaing/warning. Parts G32 and G68 are tiny and shown as already on the shell. There is zero guidance on which way they should face and they are not much bigger than specks on the diagram. Took a lot of back and forth to figure out how they should go.
Error #4: Step 8 has you assemble part of the gun elevation/support mechanism. The diagrams are incredibly complicated (needlessly IMHO) and seem to indicate that F44 and F43 should go on the outside of the assembled F21 and F22. This is wrong. F44 and F43 have to attach to each other and then fit inside F21 and F22. Once you get them off the sprue and see they have male/female pin connectors, it makes sense. The diagram doesn't show this though.
And now...for the fiasco you've all been waiting for....
Error # 4: I should have known to be wary after the previous error but everything was going smoothly so I didn't think anything about it. Step 11 has you take the gun barrel assembly from Step 10 and match that up with the breech also assembled in Step 10 and mate that up with the gun sleeve in Step 11. There's just one little problem...the instruction diagrams are again extremely misleading. I studied the diagrams very carefully, did all of the sub-assemblies...including the mating collar from Step 10 to the butt of the barrel.
Exhibit 1: The Instruction Sheet
First big problem...the instruction sheet makes it look like the H sub-assembly should attach directly to the mating collar at the end of the gun barrel. I did this...and it didn't fit, the diameter was off by about a mm. This should have set off all kinds of alarm bells for me but I was too deep into the build...and assumed it was a molding/fit problem. Got out the Dremel, fitted it with a circular grinder...and went to work. Spent about an hour getting it sanded down and fitted...then about another hour using putty/filler to get it set up right and the let it all dry/set up.
Well that was happening, I added the little details to the gun sleeve as called for and then tried a test fit of the sleeve to the assembled gun barrel. To my horror, it wouldn't fit...the mating collar was in the way. This led me to seriously re-examine the other diagrams further on in the instruction sheet...and sure enough the collar is supposed to go ABOVE the gun sleeve...not at the base next to the breech. Had to totally dismantle it, undo all the putty/filler...and reassemble to properly take the gunsleeve, reglue barrel to mating collar, match collar to gun sleeve, etc.
Now go back and look at the instruction sheet diagram. Nowhere does it indicate that the breech assembly should attach directly to the sleeve, but that's what has to be done to make this work.
Steps completed:
Steps 7-11 completed. Completed weathering on 2nd undercarriage and attached to carriage frame. This frame is warped and currently resting quietly under two hardback Harry Potter books to try to get remaining flex out.
Gun barrel assembly completed and ready for painting. Ditto for elevation mechanism.
Total time today: 8.5
Total time on build so far: 23.5 hours
Progress Pics:
Additional comments:
Today's experiences have made me leery of what the rest of the instruction sheet might contain in the way of surprises. Will have to triple check everything going forward to prevent any more of these fiascoes from happening.