Here's a little relief from boredom, people. I realised that I made a few mistakes. I bought some "T track" and replaced the original slines along the outside of the saber body. I've added some other things to make this more realistic. Since no one wanted this when I was offering it for sale, I'm going to give it to a guy in Texas that sold me a 3" 3/4 Luke figure that I'm going to use for the X-wing kit that I'll be offering once I'm done with the four foot monster I'm working on right now. This was made with computer parts, along with some scratch made styrene and aluminum parts over a stainless steel tube.
This is T track that I cut, and shaped to resemble the real thing, but when I drilled the holes at the bottom for rivets -they were slightly off center. I had to scrap the first batch of these - I melted them with a heatgun while drying the paint on them. Which I knew was a dumbass thing to do, but since none of them were identical to the other, I didn't care - I had to buy more T track anyway!
This was the beginning of the electrical panel on the side. I made this from a soundcard from an old Emachines computer. The aluminum band was made from a resistor on the mother board of the same computer, I figured this was thin and soft enough to use for this piece. I didn't want to use Bare Metal Foil brand aluminum tape, it would've been too bright! I wanted the old look that the real lightsaber has.
You can see the electrical conduit (on the side) originally used for the lightbulb where the blade now sits. I used a guitar string that I cut down for this, but that wasn't to be - it fought me tooth and nail. I drilled this with a small bit, then a 1/16" bit until I could put a small enough styrene circle in it. I then drilled into the circle with a 0.18" bit. After the string incident, I used some stretched sprue that I clipped off after the glue dried. I painted this over with a tiny artists' brush, then sanded the very tips off the styrene threads to expose them. There's another hole by the white styrene button that I filled with red paint before I had references. It's not supposed to be there.