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Need to fabricate a flap cowling.

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  • Member since
    April 2011
Need to fabricate a flap cowling.
Posted by Fatalgrace on Tuesday, December 20, 2011 9:20 AM

I sawed off the flaps on my Italeri 1:48 V-22 Osprey to display in 90 flaps down position. Now I need to cover up my mess. I reattached using Milliput but I need to cover up the ugliness. Looking at some walkarounds, there seems to be a bare metal sheet that serves as a cowling for the connection and cover up the lines/wires between the wing and the dropped flap. How would one construct this? Plasticard? It would need a slight curve, and Im not sure how to do this.

Help please!

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Tuesday, December 20, 2011 9:29 AM

One advantage to sheet aluminum is that if you bend in a curve, it will hold it without any heating.  While you can find K & S aluminum sheet in the K & S racks at the hobby shop, I use enough sheet aluminum that I buy rolls of roof flashing from building supply stores.  The ones near me sell two sizes, a large and a small roll.  The small roll is enough aluminum to last me several years and costs about seven bucks.  Also, it is not hardened, so it bends and holds curves better than the K & S stuff.

Don Stauffer in Minnesota

  • Member since
    March 2003
  • From: Towson MD
Posted by gregbale on Tuesday, December 20, 2011 9:49 AM

Excellent general hint, Don.

Thanks

Greg

George Lewis:

"Every time you correct me on my grammar I love you a little fewer."
 
  • Member since
    January 2010
Posted by CrashTestDummy on Wednesday, December 21, 2011 4:07 PM

Do those birds usually get parked on the ramp with the flaps down?  The reason I ask is my father, who was a retired Air Force pilot, also spent some time as a corporate pilot flying for an oil company.  I distinctly remember him always, and I mean always, retracting the flaps after turning off the runway at the end of the trip.  I never saw any of the company's plans parked with the flaps down.  I kind of figured that was his AF training coming through, and can see a LOT of reasons why you'd want to pull the flaps up. 

While I see it as a cool way to display more detail on the aircraft, as well as more interest, I'd think it would expose the flaps to potential damage on the ground.  So I ask, are flaps usually left down on aircraft parked on the ramp or in the hanger? 

Gene Beaird,
Pearland, Texas

 

G. Beaird,

Pearland, Texas

  • Member since
    April 2004
  • From: Georgia
Posted by Screaminhelo on Wednesday, December 21, 2011 9:58 PM

I second Don's recommendation for fabricating the cowling.  If you have a hard rubber pad, place it under the metal and roll a dowel over the sheet to produce the curve.

 

As for control surfaces being deflected on the ground on parked operational aircraft, that would normally only be done during maintenance.  They are left in the clean configuration to avoid wind damage and head bangers.  Sometimes you will see hydraulic actuated surfaces sag after the system pressure bleeds down but not to a great degree.  There may be exceptions to this.  You have to admit that a Corsair looks great with everything hanging down and the cowl wide open though.

 

Mac

I Didn't do it!!!

  • Member since
    August 2005
  • From: Sydney, Australia
Posted by Phil_H on Wednesday, December 21, 2011 10:21 PM

Screaminhelo
As for control surfaces being deflected on the ground on parked operational aircraft, that would normally only be done during maintenance.  They are left in the clean configuration to avoid wind damage and head bangers.  Sometimes you will see hydraulic actuated surfaces sag after the system pressure bleeds down but not to a great degree.  There may be exceptions to this. 

I suspect that on the '22, there is a means of locking these surfaces in the raised position as it has the ability to rotate the wings to a "stowed" position. Presumably there is a safety interlock which would prevent it, but rotating the wings with the flaps lowered might result in some some interesting damage. Big Smile

  • Member since
    April 2004
  • From: Georgia
Posted by Screaminhelo on Thursday, December 22, 2011 5:57 AM

Phil_H

I suspect that on the '22, there is a means of locking these surfaces in the raised position as it has the ability to rotate the wings to a "stowed" position. Presumably there is a safety interlock which would prevent it, but rotating the wings with the flaps lowered might result in some some interesting damage. Big Smile

I am sure that you are right on this but I am also confident that one of my fellow knuckle draggers has or will find a way to do just that.  One little switch on a maintenance check can make a very important difference,

 

Mac

I Didn't do it!!!

  • Member since
    April 2011
Posted by Fatalgrace on Thursday, December 22, 2011 6:06 PM

All,

Thanks for the helpful comments. Especially yours Don. I think thats a great idea!

As for the '22 parked with flaps down, virtually every walkaround has it in this state, be it civilian or millitary. Further, I found a reference from a fellow modeller who works at an airfield where these are kept and stated that they were almost always left in flap down position. I didnt find a reason as to why. Either way, makes for a little interest and got me into my first scratchbuilding adventure.

Don, where again can I find these rolls of aluminum? Any hardware store? Could you please post an example link of something suitable on the web?

Thanks so much,

 

David

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Friday, December 23, 2011 9:01 AM

Fatalgrace

All,

Thanks for the helpful comments. Especially yours Don. I think thats a great idea!

As for the '22 parked with flaps down, virtually every walkaround has it in this state, be it civilian or millitary. Further, I found a reference from a fellow modeller who works at an airfield where these are kept and stated that they were almost always left in flap down position. I didnt find a reason as to why. Either way, makes for a little interest and got me into my first scratchbuilding adventure.

Don, where again can I find these rolls of aluminum? Any hardware store? Could you please post an example link of something suitable on the web?

Thanks so much,

 

David

I got my last roll at Home Depot, but have gotten it at Menards and Lowes also.

 

As to the flaps- I wonder if the situation could be like a number of WW2 vintage planes.  When parked they were supposed to be parked/taxied with flaps up.  But the weight of the flaps and gear doors (those not fastened to struts) caused them to drop as plane sat parked and hydraulic pressure bled off.

 

Don Stauffer in Minnesota

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Friday, December 23, 2011 9:01 AM

Fatalgrace

All,

Thanks for the helpful comments. Especially yours Don. I think thats a great idea!

As for the '22 parked with flaps down, virtually every walkaround has it in this state, be it civilian or millitary. Further, I found a reference from a fellow modeller who works at an airfield where these are kept and stated that they were almost always left in flap down position. I didnt find a reason as to why. Either way, makes for a little interest and got me into my first scratchbuilding adventure.

Don, where again can I find these rolls of aluminum? Any hardware store? Could you please post an example link of something suitable on the web?

Thanks so much,

 

David

I got my last roll at Home Depot, but have gotten it at Menards and Lowes also.

 

As to the flaps- I wonder if the situation could be like a number of WW2 vintage planes.  When parked they were supposed to be parked/taxied with flaps up.  But the weight of the flaps and gear doors (those not fastened to struts) caused them to drop as plane sat parked and hydraulic pressure bled off.

 

Don Stauffer in Minnesota

  • Member since
    April 2004
  • From: Georgia
Posted by Screaminhelo on Friday, December 23, 2011 8:53 PM

I just had a thought.  Since the V-22 has vertical lift capability, the flap position may also be a function of the nacelle position.  With the nacelles at an upward angle ( as they are when parked ), the flaps may automatically extend to streamline with the downwash from the rotors and maximize the effect of the lift from the rotor system.  Either way, it provides much more visual interest in the model than having the flaps up.

 

Mac

I Didn't do it!!!

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