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1/8 Demoiselle Aircraft

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  • Member since
    May 2012
1/8 Demoiselle Aircraft
Posted by Bar74 on Monday, May 14, 2012 9:16 AM

Hi folks,

 

This is my first ever scratchbuilt ANYTHING and I chose an antique aircraft called Demoiselle by Santos Dumont, made around 1908-1910. It's made up of wood, metal, leather and fabrics covering the wings. I'm completely new to this so I'm learning as I go along, hope you enjoy this build.

Progress can be viewed on my Flickr page: Flickr

Propellor

Bar

  • Member since
    May 2012
Posted by Bar74 on Monday, May 14, 2012 1:55 PM

 

Start engine block

 

Engine and start of cylinders

Bar

  • Member since
    January 2005
  • From: Cave City, KY
Posted by Watchmann on Monday, May 14, 2012 9:31 PM

Cool!  What are you using to solder the brass together... solder?

Keep posting pics!

m@

  • Member since
    May 2012
Posted by Bar74 on Tuesday, May 15, 2012 3:32 AM

Yeah I'm using solder, but from what I understood from other modelling sites maybe this is actually not a very good setup. I think it's fine for the engine parts, but for the frame parts it's not very strong(flimsy parts and stress on it), perhaps due to the fact my soldering iron isn't very powerful. And I understood silver solder is better, I use plain tin/lead. I could probably try to "braze" (not sure if that's the right word (I'm not english)), which will allow also for  cleaner joints I think. So limited in tools but no way near limited in fun making this stuff :)

Here's the side of the engine that has 4 holes which will hold supports that hold the cylinder housing eventually.

Bar

 

Cylinder housing and supports

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Tuesday, May 15, 2012 10:52 AM

Bar74

Yeah I'm using solder, but from what I understood from other modelling sites maybe this is actually not a very good setup. I think it's fine for the engine parts, but for the frame parts it's not very strong(flimsy parts and stress on it), perhaps due to the fact my soldering iron isn't very powerful. And I understood silver solder is better, I use plain tin/lead. I could probably try to "braze" (not sure if that's the right word (I'm not english)), which will allow also for  cleaner joints I think. So limited in tools but no way near limited in fun making this stuff :)

Here's the side of the engine that has 4 holes which will hold supports that hold the cylinder housing eventually.

Bar

Brazing or silver soldering really calls for hot equipment- usually a torch.  A good 250 watt soldering gun should be able to handle anything you need to solder.  Solder should do the job fine.  I assume this is a non-operating engine, so you do not need the heat resistance a braze or silver solder job would provide.  A gun (I'd get one of those dual power- say 125 & 250 watt) will be great and much cheaper than the cost of silver solder or brazing equipment.  Silver solder is expensive, too!

Don Stauffer in Minnesota

  • Member since
    May 2012
Posted by Bar74 on Tuesday, May 15, 2012 3:44 PM

Thanks for explaining that Don. For now I'll stick with the tools I got. I did get a tube cutter, man that beats using a saw :)

Here a pic of the actual airplane that I'm aiming for and more progress on the engine. The only ready made tube parts are the top piece and the 4 corners where the piston comes out, the rest is made of sheet metal, which kinda shows, but it's a rather large size anyway to get in stock.

 

Demoiselle

 

engine

 

Bar

Tags: brass , engine
  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Wednesday, May 16, 2012 8:43 AM

Bar74

Thanks for explaining that Don. For now I'll stick with the tools I got. I did get a tube cutter, man that beats using a saw :)

Here a pic of the actual airplane that I'm aiming for and more progress on the engine. The only ready made tube parts are the top piece and the 4 corners where the piston comes out, the rest is made of sheet metal, which kinda shows, but it's a rather large size anyway to get in stock.

 

 

 

Bar

Many years ago I was into RC, and belonged to an RC club in St. Louis.  One of the members built a scratch Demoiselle, and it got a lot of press coverage in model mags.  I am not sure if he scratchbuilt the wire wheels or if they  were commercial ones (I think there are large ones available).  But at the smaller scales those wheels are the thing that keeps me from tackling pre-WW1 aircraft I'd like to build.  The wheels are as much of an effort as the whole rest of the model on some of those planes, like Bleriot and Farman and the like.

Don Stauffer in Minnesota

  • Member since
    May 2012
Posted by Bar74 on Wednesday, May 16, 2012 1:52 PM

Hey Don,

Are there any pics of that Demoiselle online that you mentioned?

Ah the wheels, yes, I know what you mean, thought that would be kinda hard to make, I had no clue howto, you can buy them but expensive and would feel a bit like cheating since I'm making everything else from scratch.

So I'm having a go at the rims, I have an idea that could work, just made this ugly looking thing (needs to be trimmed and viled), have a look and tell me if this looks promising. Strangely I'm not worried about the spokes, the rim is the hardest I think. I took some metal washers and formed the shape of the rim by hammering it and then soldered the ends together.

Bar

 

Start of a wheel rim rim rim rim

Tags: brass , wheel , rim
  • Member since
    May 2012
Posted by Bar74 on Wednesday, May 16, 2012 2:06 PM

I just realized, I need more washers, I had 2 in the center and a larger one on each side, but adding another larger one on each side would really force the brass in the right way, as now I have an uneven rim. Hope that makes sense, otherwise look at the sketch here.

Bar

 

rim_build_3d

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Thursday, May 17, 2012 9:28 AM

Bar74

Hey Don,

Are there any pics of that Demoiselle online that you mentioned?

Ah the wheels, yes, I know what you mean, thought that would be kinda hard to make, I had no clue howto, you can buy them but expensive and would feel a bit like cheating since I'm making everything else from scratch.

So I'm having a go at the rims, I have an idea that could work, just made this ugly looking thing (needs to be trimmed and viled), have a look and tell me if this looks promising. Strangely I'm not worried about the spokes, the rim is the hardest I think. I took some metal washers and formed the shape of the rim by hammering it and then soldered the ends together.

Bar

Yeah, the model mags- RC ones- did have a few pics, but I do not have any now to call out which ones and dates.  This would have been about 1980.  The builder's first name was Vern, but I forget his last name.  I suppose a google image search might find a few of the pics.  Even just a search on Demoiselle might find a few in the hundreds such a search might find.  Demoiselle and RC might narrow it down.

 

Don Stauffer in Minnesota

  • Member since
    May 2012
Posted by Bar74 on Friday, May 18, 2012 4:45 AM

170512 001s

170512 003s

Tags: brass , wheel , rim
  • Member since
    May 2012
Posted by Bar74 on Sunday, May 20, 2012 4:28 AM

So I lost my patience with the wheel :) Learned a lot but will have to make a new one from scratch. In the meantime check out the progress on the engine.

Bar

 

150512 001s

150512 002s

Tags: brass , engine
  • Member since
    September 2004
  • From: Utereg
Posted by Borg R3-MC0 on Friday, June 8, 2012 6:06 AM

Here is a "how to"on making wheels using plastic, that might be a more easy material:

http://www.wwi-n-plastic.com/Book/harry/chapter3/18-wheels.htm

  • Member since
    May 2012
Posted by Bar74 on Thursday, June 21, 2012 3:12 PM

Thanks for the link Borg, but I had to do another attempt at brass wheel making, and it worked out ok! Took me a while to get back into it after the last failure.

Instead of the intricate bicycle spoke lacing I opted for the most easy lay out (some call it cheating) and used much thinner spokes also, I had it made in about 2 hours. Now one more of this one and move on to the rest of the plane.

See photo here, 2 inch wheel. Failed attempt on the left side.

 

210612 001s

Tags: brass , wheel
  • Member since
    May 2012
Posted by Bar74 on Friday, June 22, 2012 1:54 PM

Second wheel done today, rubber washingmachine seal acting as tyre!

 

220612 006s

Tags: brass , wheel
  • Member since
    November 2009
Posted by artworks2 on Tuesday, October 16, 2012 10:25 PM

Is that it take us to the edge and jump? Talk about museum quality work WOW.....

  • Member since
    November 2009
Posted by artworks2 on Thursday, October 25, 2012 9:38 PM

Hey Bar74,

               Hows your model project comming? Hope ya drop in to let us see any  new developments.

  • Member since
    May 2012
Posted by Bar74 on Friday, October 26, 2012 5:08 PM

Hey, thanks for the interest, haven't had time to work on the plane, still intend to get back at it though :)

  • Member since
    November 2009
Posted by artworks2 on Friday, October 26, 2012 9:40 PM

That's understandable I have some projects laying arounf as well but aren't sure when to get back to them..... Where in the world do you live???

  • Member since
    May 2012
Posted by Bar74 on Monday, October 29, 2012 5:28 AM

Im in The Netherlands, winter is approaching so should be more time for model work.

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