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Array of small holes

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  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Array of small holes
Posted by Don Stauffer on Thursday, November 28, 2013 9:52 AM

Going to be starting a Link Trainer model soon.  One problem I foresee is that the base unit is a box, with each side having two hundred tiny holes (in 1:24 scale they will be about thirty mil on about forty mil centers.  That is a total of 800 holes!  I can't see drilling that many!  I have made other arrays by laying out the holes in CAD and making black spots for an inkjet decal.  But the base is black, so I don't think that will work well here.  Seems to me I remember a K&S PE grating at the LHS.  Don't remember hole size or spacing, though. I will be going to LHS tomorrow, but anyone got an idea if that doesn't work out?  The holes are in two arrays on each side, a square array of one hundred in each lower corner.

Don Stauffer in Minnesota

  • Member since
    April 2006
  • From: ON, Canada
Posted by jgeratic on Thursday, November 28, 2013 4:37 PM

Don, I wonder if the carbon fiber simulated decals, that auto modelers use, would be helpful here?

Other than that, do an image search on metal screens and you might find a graphic to create your own decals from.

If you are looking for something more 3D, I think some of the PE brands, like Eduard, do make a generic mesh, but is the pattern and scale fine enough?

This site has a circle mesh pattern, not sure if size fits your requirement:

http://www.ka-models.com/index.php?route=product/search&keyword=mesh&category_id=0

regards,

Jack

  • Member since
    May 2009
  • From: Poland
Posted by Pawel on Thursday, November 28, 2013 5:39 PM

Hello Don!

Recently I had a similar problem - I wanted to make 16 road wheels each with 6 1mm holes, close to the border. I made a CAD drawing and took it to a nearby company that had a laser cutter. They needed like 15 minutes to do it - so I guess you can find a similar company in your area and let them do the holes for you? Good luck with your project, have a nice day

Paweł

All comments and critique welcomed. Thanks for your honest opinions!

www.vietnam.net.pl

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Friday, November 29, 2013 8:34 AM

That PE item looks like it might work.

I have been looking for a local company that will do laser cutting.  That would be a good application- I'll look harder.

Don Stauffer in Minnesota

  • Member since
    February 2011
  • From: St louis
Posted by Raualduke on Friday, November 29, 2013 9:57 PM

What material will you be using for the base?

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Saturday, November 30, 2013 9:36 AM

I will be using wood, but probably sheathed in thin styrene sheet for ease painting and four detaling such as the cooling holes and latches.  I am contemplating using brass or copper for the sheathing, however, and trying to etch the holes. I do have the Micro Mark etching kit, but the full-blown photo etching process is a LOT of work.  I have had some success with toner-transfer etching, but it is limited in the fineness of detail, and I doubt its ability to make 030 holes. I'll give it a try, though.  There are a couple of other parts with coarser detail that lend themselves well to etching, so I guess I'll try one of the base sides with the cooling holes in the layout for the etching resist pattern.

I was at LHS yesterday, and asked one of our club members who works at the store about the K&S etched gratings- he said they were discontinued and none to be had anymore.

Don Stauffer in Minnesota

  • Member since
    November 2005
Posted by Anonymous on Saturday, November 30, 2013 7:12 PM

I bought a piece of brass from hobby lobby.   it is a mesh screen. I used a inch for my viper nose cone intake screen.... it has a but load of holes in it.   find one, cut it and make a box

  • Member since
    November 2005
Posted by Anonymous on Saturday, November 30, 2013 7:13 PM

if you want,  ill send you a pic of it, just say so

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Sunday, December 1, 2013 11:14 AM

Yes, a pic would be nice, and particularly give me the brand from the label, and any stock number or other info.

Don Stauffer in Minnesota

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