Jake - I think you underestimate yourself. In my opinion you made a wise decision in rigging the ratlines by hand.
I haven't built the old Revell
Cutty Sark for many years, but on the basis of quite a few other models I have to say I don' t think rigging the ratlines on this one would be much of a problem. This ship, in fact, might be a good subject for learning how to do it - simply because she doesn't have many shrouds. (If I remember right, the
Victory has about twice as many.) With all due respect to those who've gotten good results with them, I agree with the considerable number of people who think those Heller-style jigs are a waste of time and effort.
The Great Ratline Problem has been confounding plastic ship model manufacturers and their customers for more than fifty years now. It's high time for somebody to reveal the truth: rigging ratlines to scale is easy. It takes a certain amount of time, but not nearly as much as many people seem to think - and probably not much more than using those jigs. Ratlines don't require any more skill or dexterity than plenty of other rigging jobs. If your fingers and eyesight are up to rigging a ship model at all, and if your patience can handle the assembly of all those gun barrels and carriages on the Heller
Victory, you won't have any trouble rigging ratlines to scale. I'm convinced that most modelers can do it - if they have a little confidence in their fingers, and are willing to spend just a little time learning how.
Different modelers find different sequences work best for them. For my particular fingers, the easiest sequence is to step the mast, then rig the lower shrouds, then rig the lower stay, then rig the ratlines. That way there are, to all intents and purposes, no other lines to get in the way of the ratline operation.
The key part of the process is to cut a piece of stiff, white paper (a file card works well) so it fits between the upper end of the shrouds and whatever the lower deadeyes are fastened to (in this case the pinrail). On that paper rule a series of parallel lines, the same distance apart as the ratlines are to be (in this case about 1/8"). The paper serves two purposes. It helps you put the ratlines in the right places, and it keeps your eyeballs from confusing the shrouds with any lines in the background.
For the ratlines themelves, use the finest thread you can find. (You're unlikely to make them too small). If you're right-handed, you'll probably find it easiest to work from left to right. Take a length of the fine thread about 8" long and tie one end, using a reef (square) knot, around the left-hand shroud, lining your knot up with the appropriate line on the paper. Then tie it in a clove hitch around the next shroud, and the next, and so on, finishing off with a reef knot around the last one. Put a tiny drop of Elmer's glue on the first and last knots (not the intervening ones), and snip off the ratline, leaving half an inch or so for the time being. Then go on to the next one. When the glue dries, snip off the ends. (That's actually the most nerve-wracking part. If you accidentally cut through a shroud, you have to start over.)
I think what discourages people about all this is that there's a fairly steep, but short, learning curve involved. Rigging that first ratline probably will take you ten minutes or so, and if you count all the ratlines in the ship you'll get depressed. But if you keep at it you'll discover that the next one goes faster - and by the time you get to the masthead you'll be rigging one ratline per minute.
My guess is that rigging the ratlines on the lower masts of the Revell
Cutty Sark would take two or three admittedly rather boring evenings. (One of the most valuable tools in my workshop is a cheap stereo system. Good music, or an audio book, makes ratline rigging much more tolerable.) That's not a lot of time, considered in the context of the whole project. And the improvement in the appearance of the model will be enormous - as Mr. Lipkin's article demonstrates. I can't think of anything that can improve the look of a sailing ship model more than a nicely-rigged set of ratlines.
I don't think many modelers will have much trouble using this method on 1/96 scale. On smaller scales some good, experienced modelers prefer the "through-the-shroud" method. In this one, you use a needle to shove the ratline thread through each of the shrouds, instead of tying knots. That obviously isn't as realistic, but on small scales it can be made to work pretty well.
To all those who are intimidated by ratlines, my suggestion is - give it a try. I think you'll be surprised at how easy it turns out to be.