It sounds like Revell is shooting itself in the foot. Modelers begged the company for years to reissue the Kearsarge kit. The bible on the subject, Thomas Graham's Remembering Revell Model Kits, describes it as "today's most sought-after Revell sailing ship." The announcement of the reissue from Revell Germany was greeted with rejoicing that could be heard all over the web. But it sounds like the company's quality control has reached the level where the kit is almost unbuildable.
I wonder whether the people currently in charge of Revell Germany know what's going on here. The firm's ship catalog is loaded with reissues of old kits that seem to have been chosen at random. The scales listed for some of those kits are utterly irrational. (We've had a lengthy discussion of that question here in the Forum in the context of the two Revell H.M.S. Victory kits. It's pretty obvious that the people who wrote the copy for the boxes and the catalog had no idea what the actual scales of those kits are.) Nobody with any genuine interest in ship models, or the slightest sense of professional ethics, would have sanctioned the re-release of the old Revell "H.M.S. Beagle." It's a slightly modified version of one of the industry's very first sailing ship kits, H.M.S. Bounty. The real Bounty and Beagle bore virtually no resemblance to each other. The original "Beagle" issue, in 1961, was one of the most disreputable scams in the history of the plastic kit industry; it deserved to be buried and forgotten. Now Revell Germany has revived it. I wonder if the people responsible have any conception that they're deceiving and bilking the public. If Revell Germany insists on repackaging 30-year-old kits, why not the Golden Hind? Or the Mayflower? Or the Charles W. Morgan? Or the Viking ship? Those were good kits - and genuine scale models.
I've always been a big booster of plastic sailing ship kits. I've lost track of how many times I've made the observation, "most plastic sailing ship kits are junk, and most wood sailing ship kits are worse." In my opinion a good plastic kit is at least as good - and legitimate - a basis for a serious scale model as any wood kit on the market. But when major companies like Revell pull stunts like this, they rob me of my arguments. They have, to all intents and purposes, stopped making new sailing ship kits. (The last genuinely new one from Revell of the U.S. was that nice little Viking ship, which was released in 1977. The exact date of the first Revell plastic kit is a matter of some interpretation, but it was somewhere around 1951. The company has now been out of the sailing ship business for well over half of its existence.) The same goes for Airfix and Heller; people who've bought their sailing ship kits recently tell horror stories of brittle plastic, warped parts, poor fit - and high prices. Lindberg is selling a range of 40- and 50-year-old reissues of Pyro kits, most of them under stupid names. (An "America's Cup Defender" with stacks of fishing dories on its deck. Yeah, right.) The admittedly small fraternity of plastic sailing ship model enthusiasts has to either put up with this crap or rely on swap meets and E-bay. I can't blame anybody who decides to give up on the plastic sailing ship kit.
I will take the liberty of offering one major suggestion about wood sailing ship kits, though. The vast majority of them, considered as replicas of real vessels, are utter garbage sold at outrageous prices. The market is dominated by companies from continental Europe (Mamoli, Amati, Corel Artesania Latina, Mantua, Euromodel, Panart, and a couple of others) who seem to have no conception of what a scale ship model is. Their products are characterized by miserable or non-existent research, shoddy materials, irrational assembly methods, lousy plans and instructions, generic fittings (used over and over again in different kits, regardless of whether they're appropriate or not), and extravagant prices. Anybody who's interested in scale modeling needs to avoid those...things...like the plague.
I've said things like this more than once in this Forum, and I always feel obliged to add a caveat: the products of those companies undoubtedly vary in quality, and I've seen some nice models based on them. But I continue to contend that they do far more damage to the hobby than they do good for it. If you think the instructions for the Revell Kearsarge leave something to be desired, take a look at a Mantua or Mamoli instruction manual. And if my opinions of those continental manufacturers seem harsh, take a look at this article from the Nautical Research Journal: http://www.naut-res-guild.org/piracy2.htm
I'm aware of four companies that make genuine, scale wood sailing ship models in kit form. One is a British firm called CalderCraft, also known as Jotika. I've never seen a Calder kit in the flesh, but on the basis of ads and reviews it's clear that these are genuine, well-designed scale models - though expensive. (Calder's 1/72-scale H.M.S. Victory costs about $1,000.) The other three are American companies that have been around for decades: Bluejacket, Model Shipways, and A.J. Fisher. (The latter was out of business for a long time, but has recently come back to life under new management.) There's some variation in the quality of all those firms' offerings; that's inevitable. But the people who run them know what scale modeling is about.
Scale sailing ship modeling is a great hobby with a great tradition. It really bothers me that the current generation of manufacturers, through a combination of ignorance, incompetence, lack of quality control, and lack of interest, is chasing so many people out of it.