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Photo Etched Parts (again)

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  • Member since
    November 2005
Photo Etched Parts (again)
Posted by Anonymous on Monday, February 23, 2004 4:20 AM
I recently purchased a PE detail set for a PBY5 Catalina.

I got quite excited as I opened the package that came from the USA (your service is so much better than Aus!) However, my mood became a little subdude as I looked at the machine gun barrels, they are just tiny flat bits perforated metal.

How on earth do I bend them around into a gun barrel!

HHHHEEEEEEELLLLLPPPPPPPP
  • Member since
    May 2003
  • From: The flat lands of the Southeast
Posted by styrene on Monday, February 23, 2004 11:09 AM
Simon,
I've never done machine guns for a Catalina, but I have formed PE for armor, so maybe I can offer a little advice--such as it is...
Sounds like the perforated portion you are referring to is the cooling jacket surrounding the barrel. Haven't seen the set, but you may have to use either the existing plastic piece or some sort of equivalent (recommend brass or aluminum) tubing for the gun barrels.
Prior to cutting the PE from the tree, hold a candle under the part until it almost turns red. This will anneal the part, and make it much easier to form. BE CAREFUL--It won't take but just a brief period (several seconds) to get hot. If it gets too hot, it may melt and burn up (been there; done that; have the t-shirt).
After it has cooled for a little while, remove the metal from the tree and remove any sprue stubs with a little sandpaper or a file.
Next, find a small piece of tubing, pin, nail, etc. that is just larger than the outside diameter of the gun barrel (You can probably get away with using the barrel.). Use this as your form, and carefully roll the piece around the form. Annealing the part will make it so it doesn't fold or bend on you. Once rounded, approximate the ends together and join with a dab of super glue. Then slide it over the barrel and secure it to the receiver with a little super glue and VOILA!
There are probably better techniques from some of the aircraft experts out there, but this works for me.

Hope this helps some.
Gip Winecoff

1882: "God is dead"--F. Nietzsche

1900: "Nietzsche is dead"--God

  • Member since
    November 2005
Posted by Anonymous on Thursday, February 26, 2004 5:55 AM
Hey thanks for the help, I used to be a plumber in a past life and am familiar with the idea of annealing, only it was 4" copper pipe not 2mm MG cooling jackets!
  • Member since
    November 2003
  • From: Manila, Philippines
Posted by shrikes on Thursday, February 26, 2004 7:34 AM
Are you building the 1/48 monogram PBY-5A? I saw that at a LHS and i just wanted to buy it... until i saw the price. I'll stick to 1/72, thanks! Smile [:)]
Blackadder: This plan's as cunning as a fox that used to be Professor of cunning at Oxford University but has now moved on and is working with the U.N at the high commission of cunning planning
  • Member since
    November 2005
Posted by Anonymous on Friday, March 5, 2004 5:17 PM
Instead of rolling the barrels with p/e, try using appropriate gauge needles found on syringes. Keep in mind that the larger the gauge of the needle is the bigger the bore of the needle. Use a dremel to cut them to the wanted length so as not to "fllatten" the needle ("flattening" will happen if you use pliers or something similar to cut with). You should be able to find them at any drugstore.
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