Lots of creative solutions here and it is fun to see different implementations for different requirements.
Don, I had built a spray booth in the past with a shaded pole blower rated at about twice the CFM of your muffin fan and for my situation was not that happy with the booth performance. Most muffin fans that I have looked at were down to about 50% of their CFM rating by about .2 to .3 inH2O static pressure. For my current application that would not work well at all. My present hobby space is in the middle of the house adjacent to the living area. That being the case, I decided I was going to need some decent fan flow rates and static pressure performance to achieve exhaust rates through the filter and ducting and still have acceptable LFM flow rates at the face of my booth. I am hoping to be able to use some of the good stinky stuff without having to use the garage, we'll see if that pans out or not. You are right about the speed control being overkill but it was the default configuration for that particular fan so it was just part of the deal. I did grimmace at the price for the blower but I have been saving money for, and looking forward to this project for quite a while now. Don't get me wrong I am certainly not saying you don't have a great/creative solution that is much more affordable. I am just saying that for my particular situation I believe I am going to need a fan with a higher flow rate and static pressure rating to be happy with my booth performance.
As I said I really enjoy seeing the creative solutions you have all dreamed up, keep them coming.
Gil.