What are you mixing your paint in? Are you mixing it right in the color cup, or are you mixing it in something else and pouring it in? I have often had unpredictable behavior with various paint/thinner mixtures if I did the mixing right there in the color cup. I solved that problem by doing my mixing in those little Dixie paper bathroom cups first, and then pouring the paint into the color cup. You can just crimp the rim of the cup to get a nice little pouring spout. I also found that, with some paint mixtures, I always got the best results by always spraying horizontally, instead of a downward angle. Spraying at a downward angle can also cause spattering sometimes, depending on the paint mixture. I'm with Keavdog on what to thin Tamiya acrylics with. I use 99% isopropyl alcohol to thin mine and get excellent atomization. My airbrush is a Paasche H.