I went back and mixed up some flat black acrylic (Testors), set up a big piece of plastic along with a piece of Expedex 80# paper. Then I fired everything up and went though a bunch of excercises, loops, half moons, dots, etc. I kept checking for tip build up and there it was, a little crust on the needle. I gently rubbed the end in a paper towel I dipped in cleaner and it cleared up and I kept on working with no problems. But, when I went to clean it, by putting the nozzle of the bottle of cleaner in the siphon tube (airbrush, not cap), I had leakage around the aircap.
I ran some enamel through (Boyds gloss white # 1145, 2:1) and had zero problems. I flipped around the cap guard and was able to get a real tight paintline. But later I reassembled it after cleaning and drying, then ran just some water through using an unused cap and bottle. It worked intermittantly, with a lot of spitting. I got the best results after I stopped and waited for the compressor to cycle back up. It blasted out fine (mashed down and all the way back) then tapered off over and over. No leakage I could find and it looked like it was siphoning fine. Could this be from there isn't enough viscousity in the water, so it was too thin?
Also, is there a manual out there somewhere for the 3000? I figured out that the needle tube is adjustable and I think I have it set to a good spot, but I think I'm missing something. The O ring looks to be in good shape and I'll try the wax trick later.
Oh yeah, here's what I'm working on: http://godlesscommies.blogspot.com/