Thanks for your input guys, but I,ve already cleaned the nozzle very thoroughly, had it completely apart. I even totally disassembled the the airbrush body and found some dried paint inside around the trigger mechanism which I cleaned as well. After reassembly, it still blows bubbles into the paint jar. It does this with the original black nozzle and my brand new orange tip as well. I suspect there is a tiny crack in the surface where the nozzle seats, allowing air to pass thru, it's hard to see because the area is so small and made of shiny black plastic. I e-mailed Testor's and their recommendation was to send it to them for inspection and replacement, a follow-up call to their customer service line didn't net me any more insight, they don't even have a tech line where you can talk to someone familiar with the products. I checked into shipping costs- $25 each way, it was only $70 brand new! Guess I'll buy a new one since I already have all the bottles, tips and cups for them. Thanks again guys.