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Cutting a hole in Plexiglass

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  • Member since
    May 2003
  • From: Central USA
Posted by qmiester on Wednesday, February 20, 2008 6:13 AM
If you have access to a good drill press, you can drill the correct sized hole (I'm assuming you want a 4" hole) using a standard hole cutting bit (the type with the guide drill in the center).  Use a very low speed and light down pressure.  (biggest problem I had was the price of the bit)
Quincy
  • Member since
    September 2012
Posted by namrednef on Monday, February 18, 2008 10:54 PM

Quarter inch would be better for the window aspect. I would scribe the proper diameter hole pattern as Gerald suggests.....then drill a starter hole of about 3/4" with a spade bit out near the perimeter of the circle.

From there I would use a standard hacksaw blade or a Sawzall 'metal blade' with a grip made from friction tape and saw outward to your scribed line and follow it around until cut out.

I would scribe the circle just slightly larger than the pipe needed to get through it.....you can seal around it afterwards with some clear silicone caulk.

Using the type blades I mention and using 1/4" plexi will minimize your troubles. 1/8" plexi can crack and split easily and also 'sag' in the window frame. 

Try and work on top of a blanket or some towels to minimize unsightly scratching.Propeller [8-]

  • Member since
    February 2006
Posted by stuboyle on Monday, February 18, 2008 2:34 PM

Thanks Gerald.  Your onto something.  1/8 inch will do if I can't get 1/4 inch done for me for at a reasonable price.  It will just require some time and patience.  I have drilled holes in plexy before so I kind of know what to expect.

  • Member since
    August 2006
  • From: Neenah, WI
Posted by HawkeyeHobbies on Monday, February 18, 2008 2:23 PM

Draw a circle the size you need. Then drill tiny holes along that circle. Use a coping saw or RotoZip to remove the center...careful not too much pressure! Sand and file to clean edges.

The other option is to use a hole saw or scribe with a #11 blade the circle using the hole saw bit as a guide until you are all the way through the plexi. Hopefully you are only using 1/8inch plexi.

And lastly, find a piece of metal pipe/duct the same diameter...heat the metal and melt a hole through the plexi by pushing it through. Messy but doable. 

Gerald "Hawkeye" Voigt

http://hawkeyes-squawkbox.com/

 

 

"Its not the workbench that makes the model, it is the modeler at the workbench."

  • Member since
    February 2006
Cutting a hole in Plexiglass
Posted by stuboyle on Monday, February 18, 2008 2:04 PM
I now have my paint booth setup and have the vent hose.  All I lack now is a piece of Plexiglass with a hole in it to stick in my window.  Yes, I could use plywood but I think Plexiglass will look the "least bad".  Trouble is that I'm having a hell of a time trying to find someone to cut a hole in a piece.  Apparently cutting such a hole requires a special bit or something.  Has anyone run into this?  This glass company is working on getting someone to do it for me but I am afraid they are going to want to charge me an arm and leg.  Does anyone have a suggestion?
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