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Vacuum Form Questions? Help Please?

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  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Saturday, January 22, 2011 9:30 AM

There is a book by Doug Walsh on making your own vacuform machine.  Do a google search on vacuform and Doug Walsh.  I built one according to his instructions, and was a bit disappointed, but  I had wanted to do larger deeper parts.  The larger-in-area worked okay but not the deeper. I guess you need more vacuum for that than what my vacuum source would do. If you don't want too much size for the parts his design works fine.

 

Don Stauffer in Minnesota

  • Member since
    February 2003
  • From: Central Ohio
Posted by Ashley on Friday, January 21, 2011 5:22 PM

They're really not that hard. You have to decide how large a part you wish to copy, this will determine the dimensions of your box, and that is all the machine is! You'll need to make a box with 4 sides and a solid bottom, with the seams sealed to make them airtight. I built one from 3/4" x 3" pine from the lumber store, with a 1/4" masonite bottom, all glued and screwed together. One side was drilled out with a hole saw to accept a fitting for my small shop vac. The "stage", or top, was masonite perforated board.

You need to make a frame to hold your plastic sheet, again I used 1/4" masonite and made two open rectangles, kinda like picture frames, that would trap a sheet of plastic between them. I used flat head screws and wing nuts to clamp them together, with the screw heads recessed flush with the masonite. Make a "gasket" with some self-stick foam insulation over the screw heads, and that is your vac machine!

I heat the plastic with a heat gun, you could use an oven, whatever is convenient and easy to control. With your master on the stage, soften the plastic, turn on your vacuum, then bring the frame with the softened plastic down onto the stage and you will have your vac-formed part.

Have you flown a Ford lately?

  • Member since
    August 2010
  • From: Maine
Vacuum Form Questions? Help Please?
Posted by Goodness180 on Friday, January 21, 2011 4:34 PM

Hello,

Looking to take a first stab at building my own vacuum form machine and have done a little research but i cant seem to fine one that explains how to build one.  Also how does it work?  you build your mold place it in the machine and lace your plastic in and heat the plastic? and then activate the vacuum?

any help would be awsome.

 

thanks

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