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DIY Vacuform Machine

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  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Wednesday, January 9, 2013 9:43 AM

Yeah, I was making a 1/8 scale sprint car.  Needed parts to have a height (draw) of a couple of inches.  Much more than for a 1/32 scale canopy.  I ended up doing a fiberglas layup for the parts I needed.

Don Stauffer in Minnesota

  • Member since
    May 2009
  • From: Poland
Posted by Pawel on Tuesday, January 8, 2013 10:07 AM

Hello Don - could you give an example, what part you would be making? My machine was until now tested with parts like canopies for 1/33 scale aircraft. If I heat the plastic sheet really well, it looks like there are reserves to use and I could make even deeper parts with it. Thanks for reading, have a nice day

Paweł

All comments and critique welcomed. Thanks for your honest opinions!

www.vietnam.net.pl

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Monday, January 7, 2013 9:08 AM

Several years ago I bought the book by Doug Welsh (Walsh?) on building your own vacuform machine. I was a bit disappointed with the results.  While I could make a much bigger part in area (start with a much larger sheet)  it would not draw much deeper than a Mattel set.  It was okay for large but shallow parts, but I had been wanting something to make bigger and deeper parts.  I guess I need something with both more heat and a better vacuum.

Don Stauffer in Minnesota

  • Member since
    May 2009
  • From: Poland
Posted by Pawel on Sunday, January 6, 2013 6:18 AM

It's not that hard - as long as you can find or build a sturdy metal box. Then you need come ceramic insulators and heating wire. I guess using the kitchen oven will do the trick too, but with more variation in the process. Anyhow, good luck vacuforming!

All comments and critique welcomed. Thanks for your honest opinions!

www.vietnam.net.pl

  • Member since
    January 2005
  • From: Cave City, KY
Posted by Watchmann on Saturday, January 5, 2013 8:11 PM

Perfect!  That's what I'd like to make, but I don't have a heater like that.  I have to use the kitchen oven.

  • Member since
    May 2009
  • From: Poland
Posted by Pawel on Saturday, January 5, 2013 8:00 PM

Yeah, that's right. You can slide the frame all the way up to the heater, or all the way down, 'till it touches the vacu table. The vacu table and the heater are connected together with the rails for the frame.

All comments and critique welcomed. Thanks for your honest opinions!

www.vietnam.net.pl

  • Member since
    January 2005
  • From: Cave City, KY
Posted by Watchmann on Saturday, January 5, 2013 7:53 PM

Thanks for the pics, Pawel.  So, the frame that holds the plastic slides up and down on the frame that holds the heater box?

  • Member since
    May 2009
  • From: Poland
DIY Vacuform Machine
Posted by Pawel on Saturday, January 5, 2013 7:12 PM

Hello!

I'd like to show you some photos, of a vacuform machine I built myself years ago. After reading about the Mattels, that were almost impossible to get, especially in my part of the world, I decided to build a vacu machne myself. It consists of a vacu table (the lower part), a sliding frame, and the heater (the upper part).

Normally, you put a positive form on top of the vacu table and pull a heated plastic plate over it. The vacuum is provided by a vacuum cleaner.

The vacu table is a metal box with the top side made of an universal printed circuit board - it's heat resistant and has nice, fine holes in it. The heating element is also a metal box, with components salvaged out of an old, russian electric baking oven installed, like the electrical connector, or the ceramic tubes on which the heating wire is strung. The frame can be taken out of the machine, for easier instalation of a new plastic sheet.

Here are some photos:

And here's a 1:33 Bf-109G canopy I made using this machine:

In case of any questions, please don't hesitate to ask. Thanks for reading, and have a nice day

Paweł

All comments and critique welcomed. Thanks for your honest opinions!

www.vietnam.net.pl

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