QUOTE: Originally posted by sigman
what kind of abrasives to use to thin the inner plastice part to simulate battle damage?
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I'm not sure, having never done that. Most of what I build is airplanes and if they get that kind of battle damage, what comes next is just a bunch of parts when they hit the ground
If you use rough abrasives they are going to leave a rough surface on what is cut with them. Fine grit abrasives will cut slower and leave a smoother surface. If you use a conical cutter you can quickly and easily simulate a "penetration" because they will penetrate the styrene in a hurry and leave a lip pushed into the direction of the cut, but the penetration will be round and not splintered.
If you just want to thin some parts the low abrasive parts are best in my opinion. Look at this page: http://www.dremel.com/html/products/accessories/cleaning.html
and there are some tips called "RUBBER POLISHING POINTS:" These are what I use on styrene most of the time because they don't cut very fast. You still have to be careful though because they will heat the parts and they will start to melt.
For a list of all their tips, check this page:
http://www.dremel.com/html/products/accessories/rotary.html