The problem of high speeds in Dremel tools has come up several times in this Forum and others. Maybe what we need to do is form a lobbying group and tell the Dremel people what should be obvious to them: their tools just plain run too fast for model builders.
Every time Dremel makes a new rotary tool it promotes it by claiming it's faster and more powerful than the last one. The truth is that, for model builders, the ones Dremel made thirty years ago were far faster and more powerful than necessary.
The ideal rotary tool, in my opinion, would have the following attributes:
1. Small size - ideally the size of a pencil.
2. Rechargeable battery power (no cord).
3. Consistent high torque throughout the speed range.
4. A precise, infinitely adjustable chuck, with a size range of 0-1/8".
5. A built-in speed control (preferably adjustable with the same fingers that are guiding the tip of the tool) with a range of 0-10,000 rpm.
That's quite a list. Probably beyond the reach of current technology - within the price range most of us could handle. But I'm convinced Dremel could meet three out of the five if it wanted to. The old, battery-operated Mini-Mite came pretty close. If it had had a little more torque and a lower minimum speed....
I have the impression that model builders do make up a significant percentage of Dremel's clientele - and the truth is that plenty of other people would be perfectly satisfied with such a tool. (How many purchasers really
need 35,000 rpm?) Dremel's missing a market here.
In the mean time, my current favorite rotary tool is one I bought from Woodcraft ( www.woodcraft.com ). It's made by a German company called WeCheer. It's about six inches long and an inch in diameter; it runs on 110 volts ac, but the cord coming out the end is thin and flexible. It takes Dremel chucks, and I keep it plugged into my beloved old Dremel "tabletop speed control" (which I bought about thirty years ago). By turning the knob on the speed control all the way to the left, I can start the tool at 0 rpm, put the drill bit (or whatever) precisely where I want it, and ramp up the speed gradually to whatever's appropriate. That, to my notion, is the way to use a rotary tool. I haven't had the thing long enough to comment on its durability, but so far it seems like a really nice tool - IF one has a speed control for it.
Dremel - are you listening?