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1/12 Atomic City Mercury Friendship 7 - COMPLETE!

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  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, June 16, 2009 12:36 AM
More developments - all batteries are now in place. Some relays and inverters have also been added to the right side. Finally, I added a floor, which features heel and toe guards (the latter fashioned using spare B-52 bomb tips) and will eventually serve as the base for the periscope and instrument panel.

http://www.philsmith.us/Mercury17.jpg
http://www.philsmith.us/Mercury18.jpg

Each of the knobs you see on these boxes will have a cable attached to it, which will be quite the drama...

Phil Smith

www.astrazoic.com

  • Member since
    December 2002
  • From: Connecticut, USA
Posted by Aurora-7 on Tuesday, June 16, 2009 9:59 AM

Looking very nice. The first five images, however, do not work.

I've seen a few images of this kit down up in exqusite detail. I really should get this kit, considering my avatar and username.

 

 

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Friday, June 19, 2009 2:30 PM
A few more additions this evening, including the instrument panel camera.

http://www.philsmith.us/Mercury19.jpg
http://www.philsmith.us/Mercury20.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, June 22, 2009 12:35 PM
Finishing up with various component boxes. The remaining components, located in the bottom sections, are environmental equipment, mostly tubes, pipes and so forth.

http://www.philsmith.us/Mercury21.jpg
http://www.philsmith.us/Mercury22.jpg

I also started on the instrument panel, which in the case of Mercury must be built up on both sides because the backside is exposed when the hatch is removed. I primed the subassembly to see how things are going. Next, I will paint the multicolored sections, then add knobs and toggle switches. Final bits will be decals of each gauge, clear covers for each, and stenciling.

http://www.philsmith.us/Mercury23.jpg
http://www.philsmith.us/Mercury24.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Tuesday, June 23, 2009 10:49 AM
Phil, did you use the kit instrument panel and just augment it, or are you scratchbuilding the entire interior?

You're doing such clean, precise work ... I'm loving this!

Thanx lad
Pete
  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, June 23, 2009 12:38 PM
Thanks, Pete. The entire interior is being scratchbuilt, it seems, including the instrument panel. The panel in the kit is inaccurate, and is too thick in profile...

Phil Smith

www.astrazoic.com

  • Member since
    February 2007
Posted by PetarB on Tuesday, June 23, 2009 8:24 PM
Looking forwards to seeing more on this WIP!
It's not until you see the actual components through something like this excellent kit, that you realise the kind of low tech used to originally send people up into space. Having said this, it's not all that different these days, in some respects!
www.studiostarforge.com
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  • From: Australia
Posted by rokket on Sunday, June 28, 2009 1:50 AM
Very detailed and professional work! Anxiously awaiting more!
AMP - Accurate Model Parts Fabric Flags, AM Uboat Goodies & More http://amp.rokket.biz/
  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Thursday, July 2, 2009 9:33 AM
Added the pitch, yaw, and roll indicators and the clock insturment to the main instrument panel.
http://www.philsmith.us/Mercury25.jpg
http://www.philsmith.us/Mercury26.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, July 5, 2009 1:18 AM
New developments. Added the final component to the main instrument panel - the navigation aid with globe.

Also added the right console, which includes, among other things, manual engagement of RCS. The toggles, pull rings and some knobs will be added after painting. These insturment panels are multicolored and will present a significant painting challenge, so I left some of the complex switches off until later.

http://www.philsmith.us/Mercury27.jpg
http://www.philsmith.us/Mercury28.jpg
http://www.philsmith.us/Mercury29.jpg
http://www.philsmith.us/Mercury30.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, July 5, 2009 10:50 PM
The main instrument panel is complete, except for some random knobs and pull rings that will be added after painting. Added this evening is the auxiliary panel, which is on the astronaut's left. This panel was a bit of work, to be sure...

I also added these cool hex-nut pneumatic fittings (the silver things), which are apparently aftermarket accessories for armor. These are attached to the pull rings (which will be added later) - the astronaut pulled or pushed these rings to enable or disable his ability to manually control the RCS system. The rings were literally attached to tubing that led directly to the thrusters.

http://www.philsmith.us/Mercury31.jpg
http://www.philsmith.us/Mercury32.jpg
http://www.philsmith.us/Mercury33.jpg
http://www.philsmith.us/Mercury34.jpg

A good deal of this detail will, in fact, be obscured when the model is complete. However, there are four reasons why I am adding so much detail:

1. I love to do it and practice is always good
2. I will photograph the completed assembly before it is inserted into the capsule
3. Depending on the angle of view through the hatch and window, it is very possible cutting a corner will be apparent, and I just can't stand that Smile
4. I'm learning a lot about my subject matter

Next up: Periscope and instrument panel mount

Phil Smith

www.astrazoic.com

  • Member since
    January 2003
  • From: Colorado Springs, CO
Posted by veedubb67 on Wednesday, July 8, 2009 5:14 PM

Phil,

As usual, your work is impeccable! Thanks for sharing. Hope to see it in person soon.

 

Rob

Iwata Padawan

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Saturday, July 11, 2009 12:58 AM
The instrument panel mount and periscope housing is more or less completed in terms of construction and priming. The things that are missing are a few handles and a casement for navigation documents which will go on the front part of the housing facing the astronaut.

Again, the main reference for scratchbuilding has been NASA's Mercury Spacecraft Familiarization Manual, which contains detailed drawings of all spacecraft components.

I also test fitted the assembly with the aft bulkhead and seat and stuck the whole hing into the capsule to make sure averything fit ok. So far, so good...

I am finally approaching the painting stage, though this will be complicated by the addition of wiring harnesses...

http://www.philsmith.us/Mercury35.jpg
http://www.philsmith.us/Mercury36.jpg
http://www.philsmith.us/Mercury37.jpg
http://www.philsmith.us/Mercury38.jpg
http://www.philsmith.us/Mercury39.jpg
http://www.philsmith.us/Mercury40.jpg

So far, this has been an absolute joy to build!

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, July 14, 2009 8:02 AM
Added environmental greebly. The open-ended pipe will lead to a ribbed flexible hose that ends up behind the instrument panel for cooling purposes:

http://www.philsmith.us/Mercury42.jpg
http://www.philsmith.us/Mercury43.jpg

I also modified the floor opening for the persicope, which from now photos indicates a square feature surrounded by small junction boxes:

http://www.philsmith.us/Mercury44.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, July 16, 2009 10:27 AM
Painting of the instrument panel has begun. As those who are familiar with the Mercury Program know, the instrument panel was color coded using Earth tones. It is rumored that John Glenn was responsible for this, but there is no confirmation that is true.

In any case, it is a major challenge to airbrush these sections, as I expected. But I did not want to paint the panels before gluing all the switches on, because the glue could mar the finish. On the other hand, I could not paint the assembly with all the switches in place. So I had to make a compromise.

So far, so good. I will just need to do some very minor touchups with a brush at the end. I expected much worse...

http://www.philsmith.us/Mercury45.jpg
http://www.philsmith.us/Mercury46.jpg

When I complete the basic painting of the panel, I will describe the colors used for those interested in building a model of the Mercury.

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Thursday, July 16, 2009 11:37 AM

 Astrazoic wrote:
Painting of the instrument panel has begun. As those who are familiar with the Mercury Program know, the instrument panel was color coded using Earth tones. It is rumored that John Glenn was responsible for this, but there is no confirmation that is true. 

When I complete the basic painting of the panel, I will describe the colors used for those interested in building a model of the Mercury.

I wonder why it was earth tones. Maybe because it was easier on the eyes in the harsh natural sunlight?

You are doing a superb job on this, Astrazoic. My compliments.

I'm from the government and I'm here to help.

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Friday, July 17, 2009 12:33 AM
Basic painting of the instrument panel is complete. What remains are the periscope display, knobs and switches. Next, I will affix decals, which include analog dials and stencils. Finally, I will add clear plastic disks in each dial. Once done, I will paint the other side and begin the process of adding the wire harness.

http://www.philsmith.us/Mercury48.jpg

Following is the same image, but with paint colors used. All paints are Polly Scale acrylics over Tamiya Gray Primer. Mix ratios are unclear - I eyeballed it, mostly because different photos show different values. I aimed for "close enough" here.

http://www.philsmith.us/Mercury47.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, July 20, 2009 9:21 AM
Made some progress on the instrument panel. The panel and periscope alone constitute a model, it seems. I'm still far from finished with this assembly. By far, the most difficult, or the most frustrating, are the toggle switches and transparent toggle guards.

The dials are decals made from diagrams of the panel itself from the NASA Mercury Familiarization Manual. Clear plastic disks will eventually be pushed into the circular recesses.

I also successfully printed out some stencil decals for all the switches. Application of these decals is going to be an adventure, to be sure.

http://www.philsmith.us/Mercury49.jpg
http://www.philsmith.us/Mercury50.jpg

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Monday, July 20, 2009 1:34 PM
 

I'm from the government and I'm here to help.

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  • From: Brunswick, Ohio
Posted by Buckeye on Tuesday, July 21, 2009 1:05 PM

Very nice work there!

Mike

  • Member since
    May 2007
  • From: Atlanta, Georgia
Posted by RTimmer on Tuesday, July 21, 2009 2:56 PM


Simply outstanding!  I have this in my stash, and I only hope when I get around to it that I am able to do even a fraction of job you're doing.  Thanks for continuing to share your progress.

Out of curiousity, what printer are you using for decals?  What decal stock for printing?

Cheers, Rick

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, July 21, 2009 6:26 PM

Thanks, gentlemen!

Decal stock is the Testors kit (I threw away the container that held the paper). I used the Testors decal bonder to seal the decal film. The printer I use is a Hewlett Packard HP Photosmart 2610. I used PowerPoint to adjust the size of the diagram and printed directly from this document. I'm too lazy to muck around with the images in Illustrator or Photoshop :)

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by german plastic model rocket builder on Wednesday, July 22, 2009 5:30 AM

The first class your work to here. respect! Thumbs Up [tup]

 

Greetings from Germany, 

Thomas

  • Member since
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  • From: Connecticut, USA
Posted by Aurora-7 on Thursday, July 23, 2009 7:10 AM
Amazing work on the instrument panel.

 

 

  • Member since
    November 2003
  • From: Virginia
Posted by Mike F6F on Thursday, July 23, 2009 5:57 PM
Using my best Michael Dorn Klingon voice, "Impressive!"

Mike

Mike

 

"Grumman on a Navy Airplane is like Sterling on Silver."

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Friday, July 24, 2009 2:43 PM
Thanks, my friends. I'll be posting some pictures this week of the finished assembly.

Phil Smith

www.astrazoic.com

  • Member since
    February 2005
  • From: Australia
Posted by rokket on Friday, July 24, 2009 9:09 PM
reeeallynice work, love to see true miniatures, can't wait for more! Oh, several posts back, love that logic (4 reasons) for including obscured detail.
AMP - Accurate Model Parts Fabric Flags, AM Uboat Goodies & More http://amp.rokket.biz/
  • Member since
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Posted by Pedro Neto on Friday, July 24, 2009 10:52 PM

Amazing the construction..... all in scratch? Cool! Where did u get the blueprints?

[]´s

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Friday, July 24, 2009 11:54 PM

Thanks!

This has been my main resource:

Project Mercury Familiarization Manual (November 1961):

(http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740076527_1974076527.pdf)

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Pedro Neto on Saturday, July 25, 2009 11:44 AM

Thanks man... very good the article.... I´m building for now a AMT kit of the Nasa rockets..

[]´s

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, July 29, 2009 11:00 AM
Added some additional knobs and switches. I also added the charts holder to the front. Two fabric sacks will be attached to this, and I will be making a tabbed notebook to go in the silver chart holder. I'm almost done with the periscope viewer, and I anticipate the entire assembly being done this week. I also added a bunch of rivets to both sides of the instrument panel mount, since I found some excellent photos of this online recently.

http://www.philsmith.us/Mercury51.jpg
http://www.philsmith.us/Mercury52.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Thursday, July 30, 2009 4:01 PM

 

 Hello,

I think that you are doing such a great job on your mercury capsule. I'm doing one of Faith 7 and was wondering if I can pick your brains a bit?

I was wondering how you are doing your rivet detail. I never done this before and would really like to know so as to improve my model. Also what method to you use to make all the batteries/inverters etc? I'm in awe over the ammount of detail you are doing it's not an easy task to decipher the famillarization manual and then compare it to photos!

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Friday, July 31, 2009 2:53 PM

Thanks for the compliments and the questions. I look forward to seeing your Faith 7!

Rivets are made by cutting disks from the thinnest rod size available from Evergreen Plastic. Think of slicing a sausage, and you'll get the idea. I then pick up each with a sharp X-Acto knife, lightly "spearing" it, if that makes sense. I touch the disk to a bit of adhesive (cement if going on plastic, superglue if going on painted surface), then affix it to the desired location. It's tedious, but goes by surprisingly quickly when you get the hang of it.

The various components, including the batteries, were made with Evergreen sheet plastic. Basically, I just made a bunch of six-sided boxes (some components were a bit more than that, of course). I sanded these down and primed them. Small components were cut from solid square or rectangle rod stock.

The references are great, but I confess that my objective is to get the model around 75% accurate to the real thing. The documents are used as a baseline for construction, because the actual vehicles were modified and adjusted with time, deviating from the specs. I figure "close enough" works - like an impressionist painting, I suppose. I want to capture the essence of the Mercury Program in a model - cramped, cluttered, analog, scary, damn-the-torpedoes, all-or-nothing, spam-in-the-can... 

 

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Friday, July 31, 2009 4:01 PM

 

Hello.

Thanks for answering my questions. I will now be able to do rivets! I'm basically doing a simillar approch to the ammount of detail. As long as it looks "cluttered" and has the basic differences i think it's ok otherwise I could get very bogged down trying to get it perfect. I have found the mercury maintenance manual helpfull as it gives you more of an impression of how the thing goes together! I only have the 1959 version but it's still good if you are looking at the major componants.

I look forward to seeing your model progress. It's exciting!

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Saturday, August 1, 2009 1:57 AM

You're welcome!

Finally got around to adding the periscope screen. I also added a flight booklet (or whatever) and two small fabric bags to the front of the booklet holder. I'm not sure if this is accurate, but it does look like some sort of fabric bags or something are attached to the book holder in some photos.

The screen is composed of several layers of clear plastic and a few sheets of clear yellow plastic; the intent is to provide a sense of depth. The reticles are simply scribed lines in the plastic.

I'm just about ready to move to the back of the instrument panel. It is clear to me that the instrument panel is the most labor intensive part of the model, but there is a long way to go before completion Smile

http://www.philsmith.us/Mercury53.jpg
http://www.philsmith.us/Mercury54.jpg

Phil Smith

www.astrazoic.com

  • Member since
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  • From: Spartanburg, SC
Posted by subfixer on Saturday, August 1, 2009 4:21 AM
     What is better than superb? Whatever it is, that panel defines it.

I'm from the government and I'm here to help.

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  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, August 18, 2009 10:24 AM
I made good progress on the complex plumbing associated with the nitrogen pressurization system. What a pain in the neck this was! The tanks themselves are wooden balls I found at Michaels. The rest of the assembly consists of copper wire and plastic components. The pencil line represents the extent of the floor, and the shaded square the location of the periscope and instrument panel mount.

The box is the tape recorder.

Next up: The window and hatch frames, rivets and other assorted greebly.

http://www.philsmith.us/Mercury55.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Tuesday, August 18, 2009 2:58 PM

 

Wow I always get so excited when I have found that you have posted new pictures!

Your work is amazing and an inspiration! I can't wait for more. I havent worked out how to post photos on this website otherwise I would be posting some of my Faith 7.

By the way I've been doing the rivets the way that you suggested and It's been working great.

It makes such and improvement to the model Thanks!!Thumbs Up [tup]

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, August 19, 2009 12:45 PM

Faith 7 -

Thanks, and I look forward to seeing photos of you build. I was disappointed when I started this project to find so few online images of this model built. So many asked for it and bought it, but few are contributing to the pool of experience online, which would be helpful.

You can get a free Flickr account and post pictures, then provide links here.

I'm glad that the rivet thing is working. It doesn't seem practical to do this, but the experience proves otherwise.

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
  • From: Weston, FL
Posted by emertko on Friday, August 21, 2009 9:59 AM

Unbelievable work!

Thanks very, very much for sharing it!
I hope I can do something half as good!
Very best regards

Enrique

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, August 23, 2009 9:38 AM

Thanks, Enrique :)

A little more progress this weekend. I added window frames and rivets to the window opening in the hull, discarding the two clear parts that come with the kit. The window itself is quite complex, but after studying Mercury drawings it makes sense. I also added a major rib with rivets, some assorted greebly, a condensation tank (the curved box) and a mount for the window pole and flashlight. I think the window pole is used by the astronaut to open and close window filters and a mirror (both of which will be added later), as both it and the flashlight have cords to prevent them from floating away in microgravity. The astronaut is also not able to reach certain things easily.

http://www.philsmith.us/Mercury56.jpg
http://www.philsmith.us/Mercury57.jpg

I also discovered the perfect concave dome for the forward pressure bulkhead - the opaque dome from one of those easy mount press-on/press-off lights that you stick in closets and whatnot. Armed with that, I built up the bulkhead with the circular hatch. I got lazy with the center disk, which has a more complex shape in reality. I figured what I came up with is close enough Smile

http://www.philsmith.us/Mercury58.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Sunday, August 23, 2009 6:40 PM

 

Hi Astrazoic!

Great work as usaual! You are defiently braver than I was with the window!

I have a flicker account now but posting pictures here still does not seem to like me. I put the URL in the appropiate line in the images box but no preview comes up.

Well here is a link to my flicker page, I only have one photo on it at the moment but will post more soon. Chose to finish the exterrior so I could put the observation window in.

http://www.flickr.com/photos/41701767@N02/3843870814/

Regards

Mike

P.s I will start my own thread soon.

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Monday, August 31, 2009 12:11 AM
Just about finished with the interior walls of the capsule, having added three lights (note that the light fixture in the middle is non-functional, because the other two are bright enough - the astronaut could control each light anyway), the right-hand console, the manual actuation system for roll, pitch and yaw, a cooling hose, and assorted components. The red wire will be hidden, ironically enough, with wire harnesses. Electrical checks and physical test fitting between the capsule hull and the aft bulkhead was completed with no issues, and priming of the hull will take place tomorrow. I figured I would photograph stuff before priming in case it helps folks build similar structures for their Mercury builds.

http://www.philsmith.us/Mercury59.jpg
http://www.philsmith.us/Mercury60.jpg
http://www.philsmith.us/Mercury61.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Monday, August 31, 2009 3:27 AM

 

Nice work once again. I like the idea of working lights, makes it more 'moody' I think.

I was going to ask you what dia. the helium spheres are? I think the ones I got are the wrong size.

I'm looking forward to see how you wire and plumb everything up as this is one area that is confusing me a little, to know which is connected to which.

Keep up the good work.

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Monday, August 31, 2009 5:48 AM
I just can't get over the level of detail you're including Phil!
The rivets in the band midway up the interior look perfectly spaced ... those hinged struts look like they're adjustable ... the different layers in the window ... what a visual treat!

The bands around the spherical tanks are what ... Styrene? And the tanks themselves, are they wood?

And thanx for posting before applying primer ... seeing the different types of materials is what inspires me.

I was kinda hoping to see your Shuttle at the Columbus NATS ... darn it. ;-)

You're doing a great job here!

Pete
  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, August 31, 2009 8:55 AM

Thanks, gentlemen!

First, here is a closeup of the helium plumbing: http://www.philsmith.us/Mercury62.jpg. I would say that about 75% of the tube routing is accurate. However, due to sloppy preparation, I made a few wrong turns here and there. Using the Mercury Familiarization Manual's excellent line drawing of this area, you can do a great job. Since most of this is covered up, I wasn't too worried about it. My objective was to show a sense of plumbing "busy-ness" in there.

The helium spheres are wooden balls I bought at Michaels in a 4-pack. They're 3/4 of an inch in dia. The straps are styrene, and the balls are firmly secured using superglue.

The lights were added as an afterthought, to help show off interior detail better.

 

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Tuesday, September 1, 2009 11:21 PM
Very nice and very busy, just as you intended.

I'm from the government and I'm here to help.

  • Member since
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  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, September 1, 2009 11:23 PM
So far, so good. I primed the interior hull and did a light test. I am very pleased with the results, as the lights seem to provide that cool, florescent look inside the cabin. I did not fit the pitch, yaw, and roll linkages with the seat - this comes during final assembly.

http://www.philsmith.us/Mercury63.jpg
http://www.philsmith.us/Mercury64.jpg
http://www.philsmith.us/Mercury65.jpg
http://www.philsmith.us/Mercury66.jpg
http://www.philsmith.us/Mercury67.jpg

Here is an external view of the primed interior. Note that I added four pipes (solder) that lead from the left-hand instrument panel to the pitch, yaw, and roll systems. These pipes lead to the push-pull hand loops we all recognize to the left of the astronaut.

http://www.philsmith.us/Mercury68.jpg
http://www.philsmith.us/Mercury69.jpg

Finally, a view in which I test fit the forward bulkhead and hatch.

http://www.philsmith.us/Mercury70.jpg

I am happy that I am finally seeing this thing start to come together. It looks sufficiently busy and cramped, and I haven't started the wire harnesses yet. The beauty of the wire harnesses rests with their ability to hide flaws and gaps. So, next up is painting details, finishing the instrument panel, adding decals and finally wire harnesses.

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Tuesday, September 1, 2009 11:32 PM
Are the lights included in the kit or were they your own creation?

I'm from the government and I'm here to help.

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, September 2, 2009 9:16 AM

Everything you see in these pictures, with the exception of the black outer hull and portions of the seat, is scratchbuilt. The kit's interior was pretty meager.

The light circuit is simply two white LEDs in series connected to a 9 volt battery. 

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Wednesday, September 2, 2009 3:27 PM
Insane!            I do mean that in the best way.

I'm from the government and I'm here to help.

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  • From: Australia
Posted by rokket on Saturday, September 5, 2009 1:45 AM

whoooooooooooooooooooo...

absolutley fan-freakin'-tabulous. I was pretty blown away by the ctl pnel, but all these sub assemblies and now almost done..beautiful. Huge pat on the back, and waiting for the final!

AMP - Accurate Model Parts Fabric Flags, AM Uboat Goodies & More http://amp.rokket.biz/
  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, September 10, 2009 8:08 AM
Just a small update tonight. I added a few additional details to the instrument panel, and airbrushed a coat of Future to the astronaut-facing side (no need to worry about the forward facing part). I did add clear covers to all gauges using thin, clear plastic. I started adding stenciling to the various instruments, a process which is taking considerable time. All decals are custom-made, except the white stenciling, which is from my scrounge box.

http://www.philsmith.us/Mercury71.jpg

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Thursday, September 10, 2009 8:32 AM
The detail is simply amazing. If it wasn't for the picture's background, I would swear that it was the real McCoy. Well done!

I'm from the government and I'm here to help.

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Thursday, September 10, 2009 12:28 PM

Wow, this is fantastic work! Not sure how I missed this so far, but I'm definitely paying attention now!

Is that the kit instrument panel? It looks great... all those perfect little toggle switches!

Kevin

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    September 2005
  • From: Chehalis, WA
Posted by Fish-Head Aric on Monday, September 14, 2009 12:41 PM

Wow! That panel is really really great! Of course, being 1/12 scale really lends to allowing for a high level of detail much more readily than something much smaller...

I really can't wait to see all the rest of this when fully assembled.

~Aric Fisher aric_001@hotmail.com
  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, September 20, 2009 11:06 PM

Thanks, everyone.

I'm basically finished with the interior hull - what remains is more weathering and wire harnesses. Lots of other small details remain - window filters and mirror, coiled cable for flashlight and window pole, assorted small instrument boxes along the forward bulkhead, etc.

The instrument panel is more or less finished, but I need to give it a dull coat and scratch it up a bit. Seat and aft bulkhead painting has commenced, and plans for installing the plethora of wire harnesses will follow...

http://www.philsmith.us/Mercury72.jpg

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Monday, September 21, 2009 1:00 AM
 I'm really looking forward to seeing the finished model.

I'm from the government and I'm here to help.

  • Member since
    July 2009
Posted by Faith 7 on Monday, September 21, 2009 4:23 PM

 

Hi,

Really coming along great . i like the weathering that you have done in the interior.

Like all the paint flecks and scratches. Looking forward to see how you wire up all the instruments.

Great work

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, October 7, 2009 12:40 AM
Finally got back to the Mercury after a few weeks of distractions. This time, I focused on the seat, adding leather padding, seatbelts, and various details.

The belts are a complex mix of six straps, all interconnected. The diagrams are not that clear, so I made up a good deal of the details. The green tank, which I believe is oxygen, is a carved piece of plastic rod. It's my favorite detail.

http://www.philsmith.us/Mercury73.jpg

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Wednesday, October 7, 2009 4:31 AM
 The O2 tank is a little masterpiece. What did you use for the sheepskin?

I'm from the government and I'm here to help.

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, October 8, 2009 2:03 PM
Thanks. I used some chamois for the seat padding. The material creases just right, but it does fray so sealing it with glue is necessary.

Phil Smith

www.astrazoic.com

  • Member since
    March 2003
  • From: Newport News VA
Posted by Buddho on Friday, October 9, 2009 8:49 PM
Fantastic seat details!

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, October 12, 2009 12:15 AM

Thanks, Buddho.

Movin' right along with the aft bulkhead details. Seat is now affixed, with additional weathering added. Apparently, the seat received considerable wear and tear before Glenn's actual flight, as seems to be the case with most systems on the capsule. This is nice, because it allows for some weathering fun.

So far, I painted several components black, added battery cables (the black leads), added the life raft, survival kit and whatever the sack is on the astronaut's right (made with masking tape, painted with chrome silver and covered with dullcoat - the effect is exactly what I was looking for). The white tube leading from the green oxygen bottle provides additional pressurization to the helmet area when the visor is down. I still have several details to finish up, then the wire harnesses go in.


http://www.philsmith.us/Mercury74.jpg
http://www.philsmith.us/Mercury75.jpg
http://www.philsmith.us/Mercury76.jpg

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Monday, October 12, 2009 8:20 AM

Wow! This is finescale modeling personified.  Could you remind us how you do the labelling and stenciling?

I'm from the government and I'm here to help.

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, October 12, 2009 10:33 AM

Thanks. Most of the decals on the aft bulkhead come from my scrounge box. I also used the kit decal sheet, specifically the stenciling used for the escape tower, which I will not be building.

The decals for the instrument panel are custom, simply reproduced using scanned images of instrument panel line drawings and making a bunch of tiny text, all printed on decal sheet.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, October 13, 2009 12:59 AM
Tonight I added some wire harness detail. This will be an especially challenging part of the build, to be sure. Lots of tedious work, and something I was looking forward to with enthusiasm and trepidation. I used very fine wire from a radio coil and solder for the bent connectors.

http://www.philsmith.us/Mercury77.jpg
http://www.philsmith.us/Mercury78.jpg

Phil Smith

www.astrazoic.com

  • Member since
    October 2006
  • From: Lakewood, CO
Posted by kenjitak on Wednesday, October 14, 2009 12:31 PM
This has been an incredible build! My hats off to you and my Atomic City kit is up in the closet until I decide I don't really have to match what you have accomplished! I do plan to use your work as references though!

Ken

  • Member since
    October 2006
Posted by Plasticbender on Wednesday, October 14, 2009 2:39 PM

SUPERB project and amazing scrachtbuilding, I can't wait to see this miniature masterpiece compleated. I have this model in my "to do list" awaiting it's turn to be built and after seeing your rework and build not only shows the amount of work needed for an hyper accurate model but also the potential of this model spacecraft and the 1/12 scale for superdetailing.

 

Fred

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Wednesday, October 14, 2009 2:41 PM

This is some of the highest-quality, most convincing scratchbuilding I've ever seen! Crisp, neat, and beautiful work. Bow [bow]

Kevin

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    February 2005
  • From: Australia
Posted by rokket on Friday, October 16, 2009 2:38 AM

STOP using real photos of the craft and trying to pass them off as "models"...Big Smile [:D]

I have seen some mighty ecellent and detailed work on various models, but nothing really compares, especially that overall finished efect of.."real"!Everytime you add something it's another Wow factor.

AMP - Accurate Model Parts Fabric Flags, AM Uboat Goodies & More http://amp.rokket.biz/
  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Saturday, October 17, 2009 12:29 AM
Thanks for the kind words, friends.

I made a little more progress during the past two days. Mostly, this involved adding the suit hoses, the last two seatbelts, and some assorted wiring.
http://www.philsmith.us/Mercury80.jpg
http://www.philsmith.us/Mercury81.jpg

Here's how I made the suit hoses, using solder wrapped with copper wire:
http://www.philsmith.us/Mercury79.jpg

Also, I started wiring up the instrument panel. This is going to be delicate work.
http://www.philsmith.us/Mercury82.jpg

Phil Smith

www.astrazoic.com

  • Member since
    February 2007
  • From: New York
Posted by Astronaut Buck on Sunday, October 18, 2009 3:54 PM
Again, incredible work.  My question is how do you plan to display this finished model to the detail can be seen?  Are you planning to create a see-through panel?
  • Member since
    July 2009
Posted by Faith 7 on Sunday, October 18, 2009 4:17 PM

 

Hi Astrazoic!

Nice work yet again. To help me in my project, what type of wire are you using in your model?

And, how do you create the rubber connecting ends between the wire and the instrument boxes? (not sure of the technical term)

Thanks heaps!

Regards

 

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, October 20, 2009 12:41 AM

Thanks for the kind words and encouragement.

Made significant progress on the wire harness attached to the instrument panel. Mostly, the cable locations and such are made up, since each Mercury had a different configuration and detailed photos are scarce. No big deal - the intent is to make the area look busy.

http://www.philsmith.us/Mercury83.jpg
http://www.philsmith.us/Mercury84.jpg
http://www.philsmith.us/Mercury85.jpg

Much of the detail will be hidden, unless you know where to look. There will be no cutaway. Mostly, I do the extra work because I enjoy it :) 

Wire is from a variety of sources, with some coming from radio parts (copper) and others coming from a hobby shop (very thin wire on a spool).

Connectors are made by bending solder to an elbow, then cutting off ends to size. Paint boxcar red.

Phil Smith

www.astrazoic.com

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Tuesday, October 20, 2009 7:51 AM

Long after we are all gone, some historian, museum curator, or archaeologist will come across this gem and gaze at it in wonder. Then he'll scan it with whatever device the future holds for looking into sealed objects and say "The guy that built this was crazy!"

I guess most of us have heard of the fully detailed interiors of some old wooden ship models that were only dixcovered by the use of boroscopes.  The modeler didn't care if anyone would ever see it, he knew it was there.

Fantastic job on the Merc, Astrazoic.

I'm from the government and I'm here to help.

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Wednesday, October 21, 2009 11:50 AM

Wow! Is this the kit instrument panel, or did you add detail to it? All those perfect little toggles switches, t-handles, and circuit breakers are amazing. Beautiful work!

Keivn

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, October 21, 2009 4:50 PM

Thanks, Kevin.

Everything you see here, with the exception of the outer hull and heat shield pieces of the capsule, is scratchbuilt.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, October 22, 2009 1:09 AM
I have finally reached a key milestone: the installation of the instrument panel in the capsule itself. However, I will undertake that assembly tomorrow. Therefore, it seemed wise to take a few photos of the interior before installing the panel, as a good deal of the detail will be obscured. About 60 percent will be visible along various angles, and since the interior will be lit the details will be relatively easy to see.

I am also posting these photos as a reference for other modelers who may be interested in building the Mercury.

http://www.philsmith.us/Mercury86.jpg
http://www.philsmith.us/Mercury87.jpg
http://www.philsmith.us/Mercury88.jpg
http://www.philsmith.us/Mercury89.jpg
http://www.philsmith.us/Mercury90.jpg

Phil Smith

www.astrazoic.com

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Thursday, October 22, 2009 9:48 AM

Beautiful. I take it that the wires that lead nowhere will be hidden behind the panel?

Once again, just awesome work. Thumbs Up [tup]

Kevin

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, October 22, 2009 11:56 AM
Yes, that's correct. All the dead end stuff will be hidden...

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Saturday, October 24, 2009 12:44 AM
The instrument panel is now finished, as is the forward interior (previous post). This weekend, I will integrate both, a rather scary situation because the work space is very limited.

While the instrument panel looked finished earlier, I forgot to add the little notes and cheat sheets that John Glenn posted all over the place. Lots of color-coded dots and dashes were used, pasted next to switches. I have no idea what these meant, nor is there any record of the meaning of these color codes and notes. I did make the note cards white - the yellowing apparent in the real thing today is due to age, after all. Glenn (or someone) also scribbled tick marks around some gauges using a marker. Needless to say, this is a very analog machine!

Also added are safety wire around two push-pull controls on the left panel. I also added some components to the back of the periscope housing, and a camera in the little hole immediately left of the periscope viewer.

Finally, I touched up the toggle switches with a dab of silver.

http://www.philsmith.us/Mercury91.jpg
http://www.philsmith.us/Mercury92.jpg
http://www.philsmith.us/Mercury93.jpg
http://www.philsmith.us/Mercury94.jpg
http://www.philsmith.us/Mercury95.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Saturday, October 24, 2009 3:54 AM
Just spectacular!
The little details are remarkable. If we saw it at a show, I'm sure we could be looking at it, poring over it, for an hour ... and still not see 'em all! The scratches on the Periscope column, the insulation on the 'P' clips on the thick harness, the 'cheat sheets' ... just remarkable!

Thanx Phil, for keeping us up to date! It's a real treat!

Pete
  • Member since
    October 2006
Posted by Plasticbender on Sunday, October 25, 2009 12:58 AM

SUPERB DETAILING!!!!!!!!!! This model is so realistic and with so fantastic detail, that a photo album should acompany this model everwhere with all the progress photos you have posted, so people can see all the magnificent scrachtbuilt prototypical detail of this spacecraft model.

In my personal opinion, the "icing on the cake" would be an astronaut figure standing outside of his ship...like a postflight press photo.

Congratulations on a work of art!!!

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Sunday, October 25, 2009 4:18 AM
I believe that this is worthy of the National Air and Space Museum, and I am serious. Simply superb.

I'm from the government and I'm here to help.

  • Member since
    March 2005
Posted by techos on Monday, October 26, 2009 7:13 AM

 

 

 

                         Very great job !!!I have the same kit and if i can just do 1/10th of what you've done, i would be happy.You will certainly light the interior, it would be so sad to let all your scratchbuilt interior hidden.Any idea of what is the most accurate mercury mission to build the Atomic City kit ( as you know there are a lot of differences for each capsule/mission and it seems that the MRC replica is based on a MA mission, not an MR. 

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Monday, October 26, 2009 12:46 PM

Wow, this just gets better and better. Way to go, Astrazoic! Bow [bow]

Kevin

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Friday, October 30, 2009 12:37 AM

Thanks again, everyone Smile

Ok - almost at a big milestone: the joining of the aft bulkhead to the forward section.

I installed the instrument panel into the forward section, and added the mirror and window doors, among other minor details.

I then added wire harnesses and other details to the aft bulkhead, including the cooling hoses you see in the lower right quadrant. What remains are two more cables and the clock over the astronaut's left shoulder. Once that's done, the scary moment comes next!

Once the parts are joined, the model will be "over the hump"...

http://www.philsmith.us/Mercury96.jpg
http://www.philsmith.us/Mercury97.jpg
http://www.philsmith.us/Mercury98.jpg
http://www.philsmith.us/Mercury99.jpg
http://www.philsmith.us/Mercury100.jpg
http://www.philsmith.us/Mercury101.jpg

Phil Smith

www.astrazoic.com

  • Member since
    October 2006
Posted by Plasticbender on Friday, October 30, 2009 10:35 AM

Thumbs Up [tup]Thumbs Up [tup]Bow [bow]Make a Toast [#toast]Wow!! [wow]Yeah!! [yeah]......well, words are not everything to discribe this amazing work of miniature art!!!!!!!!!!!!!!!!!!!

By the way, your links are not "active" directly from the thread at the moment when I posted this, I had to see the pictures by replacing the picture number one at the time.

Again SUPERB work!!

  • Member since
    February 2005
  • From: Australia
Posted by rokket on Saturday, October 31, 2009 7:59 PM

It keeps geting better and better. I've seen lots of great superdetail work, but nothing comes close to this, it is the finest miniature work ever. I hope you take heaps of pix and def do the album thing, and you show this everywhere.

(Also insure it...tho it's priceless).

When totally complete, let us know, there shoud be a celebration!

AMP - Accurate Model Parts Fabric Flags, AM Uboat Goodies & More http://amp.rokket.biz/
  • Member since
    June 2009
  • From: Cedarville, AR
Posted by redshft1920 on Saturday, October 31, 2009 10:42 PM

I, too, bow to your expertise and craftsmanship! I also understand your last quote, about the "scary moment", just where WILL that astronaut figure fit? It would almost be acceptable to just leave him out and have the entire interior in view for everyone in the future as they come across this gem!

Om mani padme hum

Bob

Bob Moody in Cedarville AR

  • Member since
    November 2003
  • From: Virginia
Posted by Mike F6F on Sunday, November 1, 2009 1:42 PM
Forgive me if someone asked this and I missed it. In what state of the spacecraft, will your final display represent? As it appears today? In flight? Just post flight?

I'm curious because of the heavy weathering you've represented so well in the cockpit.

Did the many flight checks, etc., prior to the flight really ding up the cockpit that much? Or are you representing it as it looks today where I suppose many many folks, down through the years, were allowed to climb in to see it for themselves?

I know it is covered in plexiglass now, and it has been a while since I've seen it, so I don't remember the details.

Again, just really curious. Wonderful work.

Mike

Mike

 

"Grumman on a Navy Airplane is like Sterling on Silver."

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, November 1, 2009 10:52 PM

Integration complete! The aft bulkhead was successfully joined with the forward section. I have begun working on the recovery module while the cabin section dries (glue, putty and all that).

Internal light test:

http://www.philsmith.us/Mercury102.jpg
http://www.philsmith.us/Mercury103.jpg
http://www.philsmith.us/Mercury104.jpg

Standard shots with flash. Obviously, more careful photos of the interior will be forthcoming when the model is actually completed Smile

http://www.philsmith.us/Mercury105.jpg
http://www.philsmith.us/Mercury106.jpg
http://www.philsmith.us/Mercury107.jpg

Mike - Thanks for the questions. I am representing Friendship 7 as it appeared immediately after reentry (no retro pack and no escape tower). The capsules appear to have been significantly dinged up prior to each flight, which surprised me. According to some experts I know, each capsule was used to train the astronauts before the single flight, mainly because each capsule was unique to the astronaut. Once the vehicle completed the flight, it was safed and handled by engineers. No one else was ever allowed to get inside the capsules until submitted to museums, at which point curators and staff photographed the artifact and, in most if not all cases, installed lighting systems to facilitate viewing.  

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
  • From: Weston, FL
Posted by emertko on Monday, November 2, 2009 2:41 PM

Unbelievable work!  Thanks for sharing it... it is really inspiring!

If I may ask: what did you use to replicate the wrap ties on the instrument panel harnesses?... also for the hoses, did you use plastic tubing wrapped in copper wire? What did you use to make the tiny toggle switches on your panel?

Again great work! and also thanks in advance

Enrique

  • Member since
    March 2004
  • From: Spartanburg, SC
Posted by subfixer on Monday, November 2, 2009 2:58 PM
It looks like the real thing. That's as big of a compliment that I can give. I mean it really looks like the real thing.

I'm from the government and I'm here to help.

  • Member since
    November 2003
  • From: Virginia
Posted by Mike F6F on Monday, November 2, 2009 6:01 PM
Phil,

Thanks for the response. It was an interesting time.

Thanks for sharing your look at it.

Mike

Mike

 

"Grumman on a Navy Airplane is like Sterling on Silver."

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Friday, November 6, 2009 8:39 AM

Enrique,

The ribbed hoses are scratchbuilt using solder wrapped in copperwire. This allows for easy bending. Much of the wire harnesses are tied together using waxed dental floss. The scale is slightly off, but it made my life much easier. I emphasize "waxed" as this provides a slight stickiness that helps considerably in terms of retention and reduces fraying.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, November 8, 2009 9:38 AM
The capsule, sans recovery package, has been sanded and prepared for rivet installment. I have started installing the rivets, as you can see in the photos, using David Weeks' excellent Mercury drawings (these are a must for anyone building this kit). The rivets are made by punching out appropriate sized washers first, using thin sheet styrene. The rivets themselves will be cut from thin styrene rod.

Much more to do, but the process is going by much faster than I anticipated.

http://www.philsmith.us/Mercury108.jpg
http://www.philsmith.us/Mercury109.jpg

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, November 15, 2009 12:32 AM
Snowed in this evening, so I put the finishing touches on the capsule (sans recovery module) before priming (tomorrow, probably). All washers, screws and rivets have been installed, as are these linear features that appear to be grommets between hull plates. I also added brass rods for the 14 perimeter vents and thrusters (second photo).

Finally, I discovered that the persicope is actually covered by a door, so I added this.

http://www.philsmith.us/Mercury110.jpg
http://www.philsmith.us/Mercury111.jpg
http://www.philsmith.us/Mercury112.jpg

I use Tamiya low-viscosity cement (green cap on small, cubic glass bottle) so that capillary action does most of the work. The result may look messy, but once a coat of primer goes on, all evidence of cement is gone - it goes on like a thin wash of paint, for example. I highly recommend this product.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, November 15, 2009 11:43 PM
Main body has been primed with Tamiya Gray Primer and, remarkably, everything looks perfect.

http://www.philsmith.us/Mercury113.jpg
http://www.philsmith.us/Mercury114.jpg
http://www.philsmith.us/Mercury115.jpg

Phil Smith

www.astrazoic.com

  • Member since
    May 2008
  • From: Ypsilanti, MI
Posted by MIflyer on Monday, November 16, 2009 12:53 PM
It sure does! Thumbs Up [tup]

Kevin Johnson    Ypsilanti, Michigan USA

On the bench: 1/72 Fujimi Ki-36 J-BAAR

  • Member since
    July 2009
Posted by Faith 7 on Tuesday, November 17, 2009 10:57 PM

 

Looking goodThumbs Up [tup]

  • Member since
    June 2009
  • From: Cedarville, AR
Posted by redshft1920 on Sunday, November 29, 2009 5:02 PM

Hello again...

In your assembly thus far, you're at a place where I have stopped in the antenna fairing and recovery compartment. Do you happen to know what colors are used (specifically) for pieces # 110 and #109 in Step 5 of the included instruction sheet? I have not been able to find a reference for these colors. Even a suggestion as to how to paint this would be appreciated, or perhaps a source for images of these finished parts.

Thanks again for your (and everyone else's) helpful suggestions, and for taking all of us with you on such a museum-worthy WIP as well.

Bob Moody in Cedarville AR

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, November 29, 2009 11:27 PM
Got some work done on the recovery module. I added an interior wall to the unit, some bracing and a BUNCH of rivets. Time consuming, to be sure. The interior cross bracing and components have also been started, and I'll post photos of these when I get further along.

There is very little, beyond random photographs, describing what is inside the recovery module. Two quadrants house the parachutes. The other two quadrants are filled with assorted components, including antennas, squibs and connectors running to the forward module. Each capsule had a different arrangement, and photos of this compartment for Friendship 7 appear non-existent. So, I am taking some artistic license. The interior is mostly interior green and silver.

http://www.philsmith.us/Mercury116.jpg
http://www.philsmith.us/Mercury117.jpg

Bob, I cannot seem to find the instruction sheet, so I'm not sure what parts those are. I will take a guess, however, and tell you that the interior of my recovery compartment will be mostly Interior Green and Silver. The various components will be silver or black, mostly based on artistic license as there are very few photos out there. Hopefully, when I post photos of my progress, this will help. In any case, let me know what these parts are, and I will try to get an answer for you!

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Monday, November 30, 2009 4:37 AM

Hi Astrazoic

I took this still from the Preperation film of Freindship 7. Not sure if it is any help but it does show the Parachute container being installed and it's Colour. I'll see if I can hunt down anymore footage of this compartment for you. (if you like)

http://www.flickr.com/photos/41701767@N02/4146987650/

I have hours (literally of Mercury footage) Let me know if you would like to see more stills.

Regards

Michael

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, November 30, 2009 11:01 AM

Michael - thanks for that - very interesting. The images I do have show that the containers appeared to be "dropped in", but I did not realize they were connected together. Perhaps we can coordinate something and post a link for Mercury references. I found this particularly difficult when doing research for my kit - few online images are available. Certainly there must be huge amounts of detailed imagery of Friendship 7, if not all the capsules, and these should be made available online.

Also, I see you are making progress on your Mercury - good work there! I'm so happy to see another 1/12 Mercury getting built :)

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Monday, November 30, 2009 11:59 AM

Hi

Thanks for that, Progress is slow at the moment as I'm interested in seeing how you one comes along :) I can over the next few days post more stills or I could e-mail them to you. It'll take me me a little time to go through all the footage.(there is roughly 24hrs of footage altogether)

These are all from the 6 disc DVD set from spacecraft films, and I've found them very helpfull and interesting to watch.

Let me know what you would like me to do,

Regards

Michael

  • Member since
    June 2009
  • From: Cedarville, AR
Posted by redshft1920 on Monday, November 30, 2009 11:47 PM

These are the area I'm talking about, and you mention the cross-braces which are the parts I spoke of below. At least I don't feel too bad about not turning up any pictures of this compartment if you couldn't find any either. And I also note all the EXTRA detail you include in these two images as well. Such patience.....where can I find a quart of that?

 You may already have mentioned and I missed it, but do you plan to leave out the figure and just mount it for display as it would be seen in a museum? That would bring you much closer to completetion when the nose is complete. It would almost be too distracting to have to look past the astronaut figure inside the capsule, although you must have also considered that inclusion of the figure would give a great feel for how cramped it was in these tiny little Mercury capsules.

Thanks again for the reply and new images for us all...

Bob

Bob Moody in Cedarville AR

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, December 8, 2009 6:23 PM

Finally finished the bulk of construction to the recovery module. What remains are the addition of wire harnesses and cables, parachute straps, assorted components (mostly imagined, since I can't really make out whats inside), and other details. Last night, I did a rough estimate on how many rivets I added to this section and came up with around 1,200! 

I'm very happy with the result, but readers must note that this (and frankly the rest of the model) is about 75 percent accurate, insofar as one can measure such things. In other words, I am aiming for accuracy up to a point - I'm more concerned with aesthetics, I suppose. 

http://www.philsmith.us/Mercury119.jpg 
http://www.philsmith.us/Mercury120.jpg 
http://www.philsmith.us/Mercury121.jpg 
http://www.philsmith.us/Mercury122.jpg 
http://www.philsmith.us/Mercury123.jpg 

The "cruciform" piece slides into the recovery module, which makes it easy to add components and wires. The rivets are cool, but notice their different heights - that kinda sucks. 
http://www.philsmith.us/Mercury124.jpg 

Assorted components: 
http://www.philsmith.us/Mercury118.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Friday, December 11, 2009 3:03 AM

Hay I put up some more photo stills for you if you want to take a look. A couple of the retropack and exterior etc. Just look on my Flickr site.

 

Regards

Mike

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, December 13, 2009 11:03 PM

Thanks, Mike - I'll take a look!

Almost finished with the recovery module. All components and walls have been painted, and now all that remains are the UHF antenna, recovery beacon, straps, and some assorted detailing. 

http://www.philsmith.us/Mercury125.jpg 
http://www.philsmith.us/Mercury126.jpg 
http://www.philsmith.us/Mercury127.jpg 
http://www.philsmith.us/Mercury128.jpg 
http://www.philsmith.us/Mercury129.jpg 
http://www.philsmith.us/Mercury130.jpg 
http://www.philsmith.us/Mercury131.jpg 
http://www.philsmith.us/Mercury132.jpg

Phil Smith

www.astrazoic.com

  • Member since
    December 2009
Posted by F9F-Craig on Monday, December 14, 2009 12:35 AM

Hi Phil,

 

You’re probably getting tired of hearing this but… Man, holly smokes, what outstanding work you’re doing on that Mercury capsule!!   I have a couple of those kits and between the pictures you’re posting of yours and all the reference info listed, there’s strong inspiration to work on one sometime soon. It won’t be done to the level you’re doing, that’s truly a work of art, but I can see a number of areas from your example that will improve the look of the basic kit. You did confirm one thing for me, and that is the idea of adding interior lighting.

 

One question for you: Your wiring harnesses look really good, particularly the bundled wire or wire pairs with the protective insulation/sheathing. How did you replicate that?    

 

I just started a 1/96 Saturn V build that I’m doing old-school (out of the box more or less) but I think the Mercury capsule is next. 

 

Anyway, thanks for posting this incredibly detailed and interesting build. Very impressive.

 

 Craig Lovell

  • Member since
    February 2007
  • From: New York
Posted by Astronaut Buck on Monday, December 14, 2009 6:19 AM

Beyond words as always.  Quick question: are you air brushing these components or using a manual brush?

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, December 14, 2009 11:00 AM

Craig -

Thanks very much for the kind words. The wire harnesses are created by twisting about five very thin wires together, then plugging them into a bent piece of solder that has been drilled out a bit. It's pretty easy once I figured out how to make these things. I got the wire in a local hardware store under a section for fishing supplies - a bunch of different gauge colored wires on spools.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Monday, December 14, 2009 11:02 AM

Astronaut Buck -

I airbrushed most of the components, then added paint chips with a brush. The silver areas were painted using a Tamiya Silver Leaf rattlecan. Tamiya's rattlecans are very good, so sometimes I use them.

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, December 17, 2009 12:18 AM

Integration of recovery module with main body is complete. I also manufactured the UHF antenna using brass wire and soldered the joints. This was affixed to the recovery module, along with the actuators. 

http://www.philsmith.us/Mercury133.jpg 
http://www.philsmith.us/Mercury134.jpg 
http://www.philsmith.us/Mercury135.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Thursday, December 17, 2009 2:31 AM

That is some good work there. I've never thought of using brass wire before is it an easy material to bend and shape? Do you then solder the parts together? Are you going to make the parachutes? now theres a challenge!Smile

Regards

Mike

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, December 17, 2009 10:30 AM

Thanks, Mike.

No parachutes - this will be a depiction of Friendship 7 as it might have appeared on Noa (the ship that picked it up). It will have substantial distress on the skin, and the remnants of the chutes (cables and straps that remain with the vehicle. There is also a safing pin in the seat which I added last night as well.

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Friday, December 18, 2009 4:09 AM

Hay Phil

I uploaded some more photos on my flicker website. These are of the recovery. It's all black and white.  (The Colour film is very dark and it is hard to define any details)

Your model is very very good sometimes I can imagine it's the real thing! Do you plan to make part of the deck of the Noa for your model as well?

Regards

Mike

  • Member since
    December 2009
Posted by Gunny Felker on Tuesday, December 22, 2009 10:48 AM

Hello everyone. Great work on "Frienship 7"!!! I'm about to start the build and the work you've done is very inspiring, to say the least. I'm off today to locate some tube & sheet styrene.

Has anyone thought of using the 1968 Revell "Astronaut in Space" 1/12 scale model for the astronaut? I am thinking about tearing him apart and either posing him either standing (as on the cover of right stuff) or placing him in the capsule. I want to glue fine silver foil onto his suit and add all the garnish with styrene. If anyone has done this, advice would be greatly appreciated.

Once again, great build! I'm going to try & replicate it. (Try)

Cheers,

Gunny

Gunny "Erv" Felker, USMC Recon

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, December 22, 2009 3:23 PM

Gunny - glad to hear that another 1/12 Mercury is on the way to being built.

I am looking around for options on building a 1/12 Mercury astronaut to stand next to my capsule. I had not thought of the 1/12 Astronauts in Space kit - that's a good idea. Right now, I'm looking at 6-inch posable figures to get the general dimensions right, then use Sculpy to fashion the suit. Not sure what I'll do though.

Meanwhile, painting of the capsule commences during the holiday break...

Phil Smith

www.astrazoic.com

  • Member since
    December 2009
Posted by Gunny Felker on Tuesday, December 22, 2009 6:49 PM

Phil, I have also looked at the action figures. I believe the Aurora Gemini Astronaut III is also an ideal easy conversion. BTW, did you fabricate the entire interior with polystyrene? If so, how did you create the tile templates? I am thinking of using a paper stencil and breaking it into individual tiles. 

Earlier the question was posed "why the earthtones?", just my guess, but  probably a mixture of Glen's USMC roots as well as an example of "terra" as a reminder of where they started from.

Can't wait to see how your ship comes out! Good luck, and thanks for all the ideas.

Erv

Gunny "Erv" Felker, USMC Recon

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, December 27, 2009 1:34 PM

Thanks, everyone!

I have started the process of building up the ablative shielding to represent, ironically, the burning off of material. This will be done by successive coats of thick primer, masked off in concentric rings until I get to the center. The center will have a few circular access panels and plugs. The idea is to show subtle relief, and frankly provide some guidance when painting the surface, which must be done to show a radial burn pattern - not an easy thing to do... 

http://www.philsmith.us/Mercury136.jpg 

If you look closely at the real thing, there are several concentric rings of material ablated away, and the rings themselves seem to have a "squarish" character to them. 

http://lh6.ggpht.com/_7gD73enqswE/SUASDKQ1O-I/AAAAAAAAEEc/WOTKkTkomA0/IMG_6313.JPG

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Wednesday, December 30, 2009 9:44 PM

The eroded ablative shield effect produced by the strips of tape and primer worked out well. There is substantial relief to the shield now, and, when combined with subsequent layers of paint and sanding, the rough, burned-away appearance I'm looking for should be achieved. The loosely applied masking tape also permitted paint seepage, which I was hoping for to add irregularity to the pattern. 

Plan is to paint gray first, then black, then tuscan red. Sanding will occur throughout, and a final treatment with chalks and washes should produce the final effect I'm looking for. I'm debating whether to cover the entire thing with a hexagon pattern decal, as suggested by a friend (thanks Brad!). I may give this a go, because it is easy to paint over if the effect is poor. 

http://www.philsmith.us/Mercury137.jpg 

Now, the painting begins!

Phil Smith

www.astrazoic.com

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Thursday, December 31, 2009 4:01 AM

Phil, that is an outstanding example of 'Out-of-the-box-thinking' cre-ay-tivity!

And the execution is gorgeous! How in the world did you ever conceive of this solution?

Your work amazes and inspires me ... ! 

I really don't wanna see this project end ... I always look forward to seeing your works-in-progress!

Happy 2010 Astrazoic!

 

Pete

 

... as an aside, I posted this on the Yahoo Group awhile back ... when you did your Shuttle, was it you who detailed the flight deck? I recall someone had and I'm hoping it was you.

 

If it was you, can you send me a link to those pics of the flight deck. I went to your site and didn't see a photo of it.

 

Thanx in advance, and thanx again for these Mercury pix!

Pete

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Thursday, December 31, 2009 11:57 PM

Thanks, Pete, and happy to 2010 to you!

First coat of paint has been applied: Testors Metallizer Burnt Metal, followed by Metallizer Sealant. This color will be masked of around the window and a few of the connecting plates. 


http://www.philsmith.us/Mercury138.jpg 

Next, I will paint White, Black, then Tuscan Red for the heat shield, each layer separated by a relatively light coat of hairspray to facilitate weathering and erosion. Once the shield is done, I will apply hairspray to the body of the capsule, heavier on the recovery module. Over that will be Black enamel, then a mix of Black and a bit of Silver acrylics. I will then scrub the two layers of paint accordingly to produce a burn effect. We'll see how the plan goes...

 

Regarding the Shuttle flight deck, I did detail it, when I thought I would light it up and show it in "on-orbit configuration." Since visibility is next to nil, I didn't really attempt to be accurate :) Here are the pics:

http://www.philsmith.us/A.jpg

http://www.philsmith.us/B.jpg

http://www.philsmith.us/C.jpg

http://www.philsmith.us/D.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Friday, January 1, 2010 4:16 AM

Thanx Phil! Those are the Shuttle pix I recall. I'm doing a 1/72 Shuttle cutaway ( can be seen on ARC ) and wondered how much detail can be created. You've got one helluva lot of detail in your pix ... YIKES, I've got my work cut out for me.   Crying

 

And the hairspray on the Mercury ... to act as a sealer? or ... instead of Future? I'm certain I'll see what you mean when I see the pix, but I've not heard of it except as a possible sealer for homemade decals.

 

Thanx again Phil!

Pete

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Saturday, January 2, 2010 10:29 AM

Hey Pete. The hairspray method is a technique used to simulate paint wear and chipping. It is one I have not used before, but the results appear fantastic when employed correctly: 

http://www.network54.com/Forum/527528/message/1176229975/Whitewash

http://migjimenez.blogspot.com/2009/11/hairspray-technique-vol1.html

http://www.ghostofzeon.com/diy/detailing/hairspray_scratches.html

I used it last night and the result is PERFECT. It helped produce the effect I wanted for the heat shield, and I will use the method for the skin of the capsule. It is easy, but must be done carefully - it is possible to go overboard without much effort.

The heat shield will be done today, and painting on the capsule itself will be completed tomorrow. The end is near!

Phil Smith

www.astrazoic.com

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, January 3, 2010 8:58 PM

Painting of the capsule is essentially complete. What follows is a mix of detailing and weathering, and decals in between. For me, detailing, weathering and decals blur together Smile 

The heat shield baseline is complete. I still need to add a bunch more streaks until I am satisfied with the look. However, I am happy with how this is going so far. 

http://www.philsmith.us/Mercury139.jpg 
http://www.philsmith.us/Mercury140.jpg

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
  • From: Weston, FL
Posted by emertko on Monday, January 4, 2010 1:07 PM

Phil:

Thanks again for sharing this!... your heath shield work is unbelievable!

Congratulations and best regards

Enrique

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Sunday, January 24, 2010 11:59 PM

The model is finally complete. Knowing me, however, I will touch up here and there as I notice things. I will continue to burnish the shingles, for example. I used graphite powder, which produced excellent results, but metallic flecks remain that need to be dusted away (not an easy thing, I discovered). Following are some quick snaps of the model. More careful photography will come later. 

I added a sooty residue to the outer window pane - something I noticed in some post flight photos. 

http://www.philsmith.us/Friendship7A.jpg 
http://www.philsmith.us/Friendship7B.jpg (one of my faves) 
http://www.philsmith.us/Friendship7C.jpg 
http://www.philsmith.us/Friendship7D.jpg 
http://www.philsmith.us/Friendship7E.jpg 
http://www.philsmith.us/Friendship7F.jpg 
http://www.philsmith.us/Friendship7G.jpg 
http://www.philsmith.us/Friendship7H.jpg 
http://www.philsmith.us/Friendship7I.jpg 
http://www.philsmith.us/Friendship7J.jpg 
http://www.philsmith.us/Friendship7K.jpg 
http://www.philsmith.us/Friendship7L.jpg 
http://www.philsmith.us/Friendship7M.jpg 
http://www.philsmith.us/Friendship7N.jpg 
http://www.philsmith.us/Friendship7O.jpg 
http://www.philsmith.us/Friendship7P.jpg 
http://www.philsmith.us/Friendship7Q.jpg 
http://www.philsmith.us/Friendship7R.jpg 
http://www.philsmith.us/Friendship7S.jpg 
http://www.philsmith.us/Friendship7T.jpg 
http://www.philsmith.us/Friendship7U.jpg 
http://www.philsmith.us/Friendship7V.jpg 
http://www.philsmith.us/Friendship7W.jpg 
http://www.philsmith.us/Friendship7X.jpg 
http://www.philsmith.us/Friendship7Y.jpg 
http://www.philsmith.us/Friendship7Z.jpg 


The base is scratchbuilt from a small lamp, with wiring and battery incorporated. 

I am pretty happy with how this came out.

Phil Smith

www.astrazoic.com

  • Member since
    July 2009
Posted by Faith 7 on Monday, January 25, 2010 1:54 AM

Thats some good photos of the actual capsule :)

Seriously I'm at a loss for words on how good this model is built. Well done you should be proud!

Regards

Michael

  • Member since
    July 2007
  • From: Ontario, Canada
Posted by mallagoodee on Monday, January 25, 2010 4:13 AM

Thanx for posting these as hi-rez pix Phil ... it's so nice to be able to zoom in to see the details you've painstakingly added.

I love this model!! The weathering of the national insignia, the chipping on the nose, the discolouration of the capsule itself, the heat shield, the toned down red  paint ... the whole thing is an incredible reproduction. I shall enjoy spending fifteen minutes, or more, looking at, poring over, each of these photos ... marvelling at your craftsmanship!

Would you mind adding a few more pix with a view of your highly detailed interior?

You've done an outstanding job here Phil!

Thanx for sharing the WIP!

 

Pete

  • Member since
    October 2006
Posted by Plasticbender on Monday, January 25, 2010 3:39 PM

OK.OK....you almost got me!!! Now show us your scale model of the Mercury capsule, not the real thingBig Smile

Joke aside, this is truly a masterpiece, it should be in an museum exibit for some time, so people can see in the "flesh" this amazing work of art in scale, hey...you can even make a book on how you did, so people with this model kit(like me!!) have an amazing inspiration and scale work guide to super detail our models....or at least try!!!

Again SUPERB work, THANK YOU for sharring it with us.

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Tuesday, January 26, 2010 10:25 AM

Thanks everyone :)

Phil Smith

www.astrazoic.com

  • Member since
    November 2003
  • From: Virginia
Posted by Mike F6F on Wednesday, January 27, 2010 6:02 PM

Phil,

 

So many thanks for sharing this build.  It is inspiring.

 

A question related to the Friendship 7 flight.  Was the pattern of ablation on the heat shield very different on this one due to the reentry with the retro pack still in place?  Or do all the Mercury ships look about the same?  Your work reproducing it is one of the highlights of the build, so it made me curious.

 

Thanks again for letting us see it.

Mike

 

"Grumman on a Navy Airplane is like Sterling on Silver."

  • Member since
    August 2008
  • From: Denver, Colorado
Posted by Astrazoic on Saturday, January 30, 2010 10:48 AM

Thanks, Mike. The ablative pattern is virtually the same for all capsules. The retention of the retro pack on Glenn's flight really didn't impact the way the shield looks, though it may show slightly less ablation than the other capsules upon closer examination.

Phil Smith

www.astrazoic.com

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