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Scratch-Building the Boeing Model 1 in 1/72 Scale

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  • Member since
    January 2016
  • From: Salt Lake City, Utah
Scratch-Building the Boeing Model 1 in 1/72 Scale
Posted by Sailor Steve on Wednesday, February 24, 2016 5:38 PM

I thought of posting this in the 'Scratchbuilding' forum, but on the suggestion of Modelcrazy (yet another Steve) I decided to put it here. The build is being done for the 'Boeing Build' group build, with crossovers to the 'Floats & Boats' and 'OTS (1/72) Small Is Big' GBs.

I joined the forums about a month ago looking for some help, and immediately wondered why I didn't sign on years earlier. Mainly because most of my models are built for gaming, and not really meant for serious display That said, when I saw the Boeing Group Build I remembered I have an old Merlin kit of the Boeing Model 40. Then I looked around and found that there was a much better resin kit. Then I found kits for the Boeing 80 tri-motor and the Model 200 'Monomail'. All of these were running through my head when I re-read the thread from the beginning and realized that it was done in honor of the first flight of the first Boeing aircraft, the Boeing & Westervelt Seaplane, on June 1, 1916.

I did some looking around and found that nobody was tackling this subject, and decided I had to try. It has been a couple of weeks at least since I announced this, and wondered if people were starting to wonder if I was serious about it. The delay has mainly been due to finishing up another project and, since there was no kit available, what it would take to make it happen. Lots of thinking, lots of research, almost no action.

The plane itself should be easy enough, being of fairly straightforward rectangular cross-section. I found a lot of good photographs of the original two planes and the 1966 full-sized flying replica which now hangs in the Boeing Museum.

I also found a good set of 3-view plans. I don't know how accurate they are, but they look pretty good. I used my favorite desktop publishing program, PageStream, to resize them to proper 1/72 scale dimensions given by Peter Bowers in his book Boeing Aircraft from 1916 to the Present. I printed out 4 copies - one for a master and three more for cutting out for sizing the plastic version.

In the background is an architectural ruler I picked up when I took a drafting class back in 1975. It has six scales, the smallest being 60 feet to the inch, or 1/720 scale. Since this translates easily to 1/72 it comes in handy for building in that scale, the only problem being that each scale foot is divided into 10 parts instead of 12 inches. I just ordered a real 1/72 ruler that divides into 12 inches and also does metric. It should be here soon.

That little bit started, I have three major tasks ahead:

1. The cockpit. I have no pictures showing the whole cockpit, though I do have a couple of partials. I emailed the Boeing Museum asking for help with the layout and seat construction. I'm still waiting on a reply.

2. Louvres. The plane had three rows of thirteen louvres on each side of the cowling. I purchased some HO scale railroad louvres, but before they arrived i realized they were already wrong. The originals were slanted to the rear, and the ones I ordered were almost certainly going to be straight. I've bee practicing cutting my own with varied results.

I've tried thin plastic. paper and even aluminum foil. Tomorrow is a trip to the local hobby shop to look at Evergreen quarter-round plastic rod.

3. The Floats. Finding some that are a close enough match to work from might get expensive, so I'm going to have to learn to make my own.

Anyway, though I only have the plans so far, much progress is being made inside my head.

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Thursday, February 25, 2016 8:49 AM

You might consider building it from wood, like the old flying model kits.  However, since you don't intend to fly it, you can build it with basswood instead of balsa.  Makes for a stronger model, and weight won't matter.  Cover it with doped tissue- many hobby shops still have tissue and dope.

Don Stauffer in Minnesota

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Friday, February 26, 2016 9:20 AM

I should have mentioned- if you like Boeing early commercial aircraft, Checzk Models made a very nice kit of the Boeing model 40.

Don Stauffer in Minnesota

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Friday, February 26, 2016 2:24 PM

Sorry I haven't responded sooner. I've been locked out of the forum. I'm currently posting from my local library trying to fix the problem

I work almost exclusively in plastic, so building one from wood isn't really in my field of interest. I have the old Merlin kit of the Boeing 40, and the resin kit was one of the options I've considered. There is also a resin kit of the 200 and a nice vac kit of the Model 80 trimotor. I may do one of those when this is finished.

I do appreciate the suggestions.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Saturday, February 27, 2016 5:41 PM

After a couple of days off I got back to building. Today's project was to cut out copies of the sides, top and bottom and glue-stick them to some very thin plastic. So thin, in fact, that the paper and glue-stick made the plastic curl. Then I had to measure and draw the bulkheads. They aren't perfect right now, but they are oversized so it will be easy to sand them down later.

Everything is cut out and ready for assembly.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Saturday, March 5, 2016 3:43 PM

After a week of frustration and anger I figured I'd better post an update. I've tried over and over again to perfect the louvres for the cowling, with no luck. I've tried cutting and pulling, cutting and punching, and gluing plastic rod. The .020 quarter-round rods looked the best, but were just too large, and that's the smallest they make them. They do make a smaller fully round rod, but they just don't look right.

I found a company that makes louvre punches specifically for 1/72 scale, but I need to call them first, so that has to wait until Monday. I'm also considering trying to sculpt the things, but there are 78 of them so that's a last resort.

Meanwhile the PE cockpit interior set I ordered arrived yesterday, so I'll divert my attention to that for a couple of days.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Friday, April 1, 2016 9:43 PM

I'm more than a little embarrassed over not posting anything for so long, but at least I have an excuse (and a note from the doctor). I spent the week following my last post fiddling with louvres some more, still with no better results than before. I finally broke down and bought a punch-set from UMMA. They say they are releasing a set of louvre punches to go with it, but they won't be out intil the fall, far too late for this project.

I finally set it aside and started on the fuselage. The first step was to experiment with the ribs. I'm used to scribing out the ribs, leaving small grooves into which I glue nylon thread. This method works pretty well, but is quite tedious. I decided to try a method I had read about years ago, but was never brave enough to actually start. This is to use a straight-edge and a scribing tool to scribe the ribs from the inside, which leaves a bulge on the outside. I glued the fuselage floor, forward frame and right side together, then scribed the ribs into both sides.

 

The tool used was a ball-point pen, which should be obvious from the black lines. I recently read an article by a builder who uses a bamboo skewer, sanded to have a round end. I may try the same with a toothpick next time.

I took that picture on March 12. The next day I came down with the worst flu I've ever had. I lay down to take a little nap and woke up coughing and a screaming headache. I slept an average of 15 hours per day for the next few days. Finally a friend drove me to the clinic, where they told me my fever was 104. Some antibiotics and a whole lot of sleep later, and the fever went away. I've spent another two weeks recovering, still sleeping a lot. Also still coughing, but the the headaches are gone. I've been meaning to get back to work, but just haven't had the energy.

Today I started again. The only interior photo of the plane shows what appears to be a wicker lining, something unusual in planes of the period. I was going to use a piece of bedsheet to get the texture, but now I can't find it. I used a piece of coarse paper instead. The interior was sprayed with Testors Sand (ANA 616). After that dried I streaked on some Testors Wood. I'm not completely happy with it, but it's a start.

Finally I took a picture of the scribed ribs from the outside.

Again, sorry for the delay, but it is still happening.

  • Member since
    February 2003
  • From: Cameron, Texas
Posted by Texgunner on Saturday, April 2, 2016 11:12 AM

I like that rib scribing technique Steve.  It looks pretty effective to me.  Good luck with the project, you have a great start.

And I can sure sympathize about the flu.  I was stricken on a Sunday in early March and felt like hell for almost two weeks.  My flu shot didn't help much I guess.  Here's hoping your recovery continues!

Gary


"All you mugs need to get busy building, and post pics!"

  • Member since
    June 2003
  • From: Cavite, Philippines
Posted by allan on Wednesday, April 6, 2016 12:07 AM

Love viewing scratchbuild projects. They do take time, but always a delight to see.

No bucks, no Buck Rogers

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Tuesday, April 19, 2016 8:33 PM

Another two-and-a-half weeks gone by, and I'm starting to despair. My computer started having major problems, which ended in a complete reformat, and then re-installing everything the way I like it. It's true, but it also feels like an excuse when I type it out. And it is, because like some others I also suffer from lethargy, and when I do have time I sometimes don't have the inclination.

Anyway, the cockpit interior is almost complete. I had some perfect steering wheels from a Vickers Vimy kit - circular with four arms. I set them aside a long time ago and now I can't find them. I came up with some etched brass wheels, but dropped one and lost it. Finally I took the steering wheels out of a DC-3 kit. They only have three posts and are open at the top, but I mounted them upside down and once it's finished they should look just fine.

First picture shows the etched throttle quadrants, and the second is of the almost-complete interior. I need to do the instrument panels, but it should be together tomorrow.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Sunday, April 24, 2016 6:27 PM

Only four days this time!

I decided the instrument panels might be better left until the fuselage was assembled, so I could sand the frames to the right shape before the panels go in. I ordered a pre-colored seat belt set from 1001 Model Kits, and after nearly two months of not hearing anything they finally emailed me saying they couldn't get them. At least they refunded my money.

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Monday, April 25, 2016 8:56 AM

I frequently use masking tape for seat belts.  The run of the mill hardware store tape- the tan stuff- is a good color for belts. Cut strips to a three inch (scale) width.

  Depending on scale, you can just color in buckles with silver magic marker, or for larger scale bend buckles up out of silver colored wire.

 

Don Stauffer in Minnesota

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Monday, April 25, 2016 2:03 PM

Thanks for that, Don. The British cockpit set I bough has belts as well, but the ones I ordered were pre-colored. I've been considering masking tape, and your advice has pushed me further in that direction. I'll give it a try today.

  • Member since
    July 2014
Posted by modelcrazy on Tuesday, April 26, 2016 9:37 PM
This is looking fantastic Steve. It takes an enormous amount of skill to scratchbuild a subject.
Steve

Steve

Building a kit from your stash is like cutting a head off a Hydra, two more take it's place.

 

 

http://www.spamodeler.com/forum/

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Tuesday, April 26, 2016 9:42 PM

Thanks, Steve. I had hoped to have the cockpit done today, but a neighbor invited me to lunch, which turned into a jam session. which turned into...

It reminds me of a joke I heard awhile back: "I was going to take over the world today, but I saw something shiny."

At the rate I'm going it should be done in time for the 200th anniversary. Embarrassed

  • Member since
    July 2014
Posted by modelcrazy on Tuesday, April 26, 2016 11:33 PM
LOL, I'm have the same time schedule for a 1/200 747 I'm working on but I’m not scratching it. The model 1 is looking sweet. My hats off to you sir. Toast

Steve

Building a kit from your stash is like cutting a head off a Hydra, two more take it's place.

 

 

http://www.spamodeler.com/forum/

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Saturday, April 30, 2016 3:15 AM

Minimalist instrument panels. I looked for some instrument decals with black needles on a white background, but couldn't find any that would fit the etched-brass bezels I had. I finally glued the bezels in and then dabbed on the white paint with a .020 brass wire and did the needles with a .008 steel guitar string. When they were dry I dabbed on a little Micro Krystal Kleer for the glass. The magneto switches are a couple more bezels filled in with copper paint, and a piece of the guitar string glued in place. Once the upper deck is on it should look okay.

  • Member since
    July 2014
Posted by modelcrazy on Saturday, April 30, 2016 9:52 AM

AmazingAmazing scratchbuilding skills steve.

Steve

Building a kit from your stash is like cutting a head off a Hydra, two more take it's place.

 

 

http://www.spamodeler.com/forum/

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Saturday, April 30, 2016 11:16 AM

A google image search for specific instruments will find loads of instrument images.  If you have a decent graphics program (try GIMP for free if nothing else) you can resize them for the scale you are building.  Print these on glossy photo paper and mount behind the bezels.  Use one of those windows/transparency cements.

Don Stauffer in Minnesota

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Saturday, April 30, 2016 1:58 PM

Thanks, Don. I'll remember that for next time.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Sunday, May 1, 2016 6:27 PM

I went ahead and ordered some cool fake-fabric seatbelts from Eduard. While I'm waiting for them to arrive I decided to start on the tail. First came the rear decking. I tried to bend some super-thin plastic to shape, but I couldn't quite get it round enough. Then I remembered that scoring the ribs into the side panels caused them to curl, and I had to straighten them out again. I scored the rib lines into the decking and sure enough, it curled up to exactly the shape I needed. I love it when that happens.

I tried mounting one side first, but I couldn't get the ribs to line up properly, so I mounted it from the center and worked down toward both sides. This worked out well. Unfortunately the plastic is so thin that even the tiniest amount of cement made it sag. Filling it with putty will likely make it worse, but I remembered solving a similar problem a couple of years ago by hand-painting some thick paint, so that's probably the way I'll go.

  • Member since
    June 2003
  • From: Cavite, Philippines
Posted by allan on Monday, May 2, 2016 3:28 AM

Shaping up really well, Steve.  Love the frame effect.

No bucks, no Buck Rogers

  • Member since
    September 2009
Posted by Cobra 427 on Monday, May 2, 2016 12:22 PM

I love scratch making/building things. This is great, and I would love to do something similar such as Sopwith Camel, or even a Fokker tri-plane in 1/32nd scale. It's harder when you have to build something accurately than your own design of course. I love the challenge any way. You can also use fabric ribbon available at sewing stores, and at Jo Ann fabrics, and Michaels. You can cut this down to the thickness you need, then glue the edge to keep it from fraying. It also makes a more realistic looking seat belt/saftey belt than painted paper, or tape can. I use this for anything similar, and I also use it for figures, and other things where a slightly satin appearance is needed.

 

~ Cobra Chris

Maybe a picture of a squirrel playing a harmonica will make you feel better?

 

 

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Tuesday, May 3, 2016 8:45 PM

I hand-brushed some primer on the deck to see how it looked, and it looks like I have a lot of sanding ahead, and maybe even a strip-down and redo. Meanwhile I experimented with the stabilizer. I considered sanding down a thick piece of plastic to shape and then using a round sanding stick to shape the ribs. First I wanted to try the scribing method. I cut out two of the super-fine sheets and scribed the ribs into both of them. I was gentler this time since the ribs are fairly close together so there shouldn't be as much sag, and even less so on the bottom. I then glued the two pieces together, being careful with the glue so the plastic wouldn't melt. It worked just fine, but unfortunately I took the picture at the wrong angle so the ribs don't show up! They will once it's painted.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Thursday, May 5, 2016 3:50 PM

Got the rudder finished yesterday. Put the tail together today and gave it a primer coat in CDL (Testors Sand ANA 616 in this case). Needs a bit of cleaning up before moving to the next stage.

  • Member since
    July 2014
Posted by modelcrazy on Thursday, May 5, 2016 4:54 PM

Yeah, a little work but it is coming along nicely. It looks like a kit build.

Steve

Building a kit from your stash is like cutting a head off a Hydra, two more take it's place.

 

 

http://www.spamodeler.com/forum/

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Monday, May 9, 2016 2:18 PM

The seat belt set I ordered arrived Saturday. Sunday is "pizza-and-movie" day for me, so I just got them installed. It's not PE, but a set from Eduard called "SuperFabric", printed on paper like a very thick decal. You peel it off the paper with an X-Acto knife, use tweezers to place them and white glue to fix them down. Very flexible but strong, and it was easy to peel apart when I accidentally glued them to each other. A bit of work, but worth the time and the money.

The only bad part is that the close-ups reveal that I still have some more sanding to do.

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Saturday, May 14, 2016 7:57 PM

This is getting really frustrating. I want to finish the nose, so I've spent the last five days trying to get the louvers right. Continuous failures, and the best one so far still looks lumpy and bad.

  • Member since
    November 2009
  • From: Twin Cities of Minnesota
Posted by Don Stauffer on Sunday, May 15, 2016 11:02 AM

Is that plastic or aluminum, and are you slitting the panel on the open side before using your die on it?

Don Stauffer in Minnesota

  • Member since
    January 2016
  • From: Salt Lake City, Utah
Posted by Sailor Steve on Sunday, May 15, 2016 4:08 PM

Plastic, and yes.

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