buildit wrote:
"I'm thinking about trying to go with a downdraft design, but that's still under consideration. I have a feeling that the fan I have may be a bit much..."
Keep in mind that downdraft booths don't need the same amount of airflow as a laminar flow booth does, because the downdraft relies on gravity and heavier-than-air solvent vapors to assist in the work effort (Interestingly, every solvent vapor we use in this hobby is heavier than air, with the exception of water vapor). Downdrafts usually only need something on the order of about 50fpm face velocity for vapor capture as compared to 100fpm for a laminar flow booth.
There are, however, some additional design considerations. In order to even out the airflow, you should consider using some sort of evenly perforated surface covered with a filter to place your model on for spraying. Holes should be large enough to allow adequate airflow. Holes too small plus a filter will provide quite a bit of resistance to your fan, and impede exhaust efforts. In addition, adding a small plenum below your surface will provide more even distribution of the airflow within your booth, as it equalizes airflow pressures, and provides for adequate vapor capture equally across the perforated surface.
Hope this helps some.
Gip Winecoff