I got roughly two hours at the bench today. Time has been limited.
Disclaimer: Sorry to post the mundane but it's all I got. Also, I feel I am accomplishing something by posting. For me, it's about keeping velocity alive. Hopefully, you see some value in it too.
Below: I began work on the lower lights. By comparing the two lights you can see what before and after looks like. Using a drill bit, I routered holes for the LED chips. If you look really close... you can see the chip in the lower left under the word spot. The LED is an 0805 and that is as big as I can fit. There are two smaller sizes I could have gone with but the bigger they are, the more light.
Below: Test fitting the LED chips.
Breakthrough
Below: Not shown below, there are half round mounting nubs I lopped off. The nubs would interfere with keeping the bit straight.
I square the end and then by using a needle, I make a starting hole. Afterwards, in comes the drill, being careful to check my angle as I go. I am happy to report both holes are done without blowing the sides out.
Below, I test if the wires go through. They fit fine, with room to spare.
And this is the easy part in all this. Fitting soldered chips is the hard part. I must put minimal solder in all this because any sort of high spot will make it hard for the lens to fit. The cavity is extremely tight.
Speaking of soldering, I am on hold. I had to order warm white chips because I don't have that color in stock. I kind of lucked out on this. The 0805 I am using for these do come in warm white, but several of the other sizes do not appear to. Or, maybe, just through this vendor they do not. Of that I am not sure because I didn't need look further. They stock everything under the sun, so, I assumed the former. The point is this. If I want to match the main lights, that could have been an issue if it was not available. Then, I might have had to do mixed lighting.
Lastly, there are two searchlights that mount to the top of the canopy. I must do more research before I settle on lighting them. Mainly, can I hide the wires? With all that glass it might be tough to do.