Whewww, I'm just glad I didn't break this place.
I don't know why that's happening. I don't thin Stynylrez either and I've shot it through a .3mm setup. I don't usually but I have.
There's a brand of airbrush that I started to try years ago but didn't. Watching a lot of YouTube videos this spring I saw quite a few people using them and extolling their virtues. lol I'm sure you know how that works. BUT, I saw that Spraygunner both sells and supports them so I took a look. Well, wonder of wonders they happened to have a "returned" example at a significant mark down so I bought it. Still under warranty.
Looked like new when I got it. I screwed on a QD, dumped in some paint I had already thinned and, it wouldn't spray worth a darn. Hardly at all. And I use pretty thin lacquer normally. I started to just return it but, figured I may as well tear it apart. I found some dried up flakes of black paint, I was using yellow green, in the front of the brush and the nozzle. Cleaned it out, reassembled and it sprayed pretty well at first. Then it started spitting and sputtering. I was getting tip dry from a fairly thin lacquer. Wiped it off and tried again. Same thing. Tried again but watched the spray under a magnifying glass. I could see the paint form a ring around the needle just ahead of the nozzle. Dumped the paint, pulled the needle and under the magnifier I could see a faint ring around the needle. When the needle was forward the ring was well ahead of the nozzle so I don't know how it got there. Maybe just a manufacturing defect. I polished the needle using some fine grit sandpaper to start and progressed to polishing cloths. That cured it. Sprays like a champ now and I don't feel like those youtubers were lying to me. Lol And yes, I've shot Stynylrez through it.
The bottle of Stynylrez I had trouble with last week is about 4 years old but it hadn't been opened till this year. I've polished the needle in my 105. That's standard practice for me. I don't know why it started acting up but I did have tip dry, you could see it. Maybe it's shelf life expired, I don't know.