Well I seem to be on a roll tonight. Getting all sorts of stuff done. Can't express how much of a relief that is. Felt like I've been in a holding pattern forever. Nice to make some real progress on this build.
Tonight is a significant milestone. With satisfactory results with the scratchbuilt missile pod I decided to take the leap and hack off the original cover.
I don't have a razor saw but a while back I did pick up Hasegawa's Trytool photoetch saws. This will be their first real outing.
I grabbed the beefier long saw blade and chucked it into my hobby knife handle and started cutting.
I carefully scribed all the sides first to create guides for the saw blade to follow so it wouldn't want to walk in or out. I've been caught by that when sawing other materials.
Like the Phantom of the Opera said, I've passed the point of no return. I'm all in now. That photoetch saw worked really well. Once it bit in I had to be real careful because it went through the plastic so quickly.
Time to take off the rest of the cover.
Same process as before. Scribe the three sides and start sawing. However, this time I used the smaller triangular blade to do the cutting. The other was just too long and flexible for this. I actually sawed through each side individually.
Pretty proud of how clean this turned out given it's my first attempt sawing apart something like this.
You can see there are a couple of raised places where my scribe lines weren't quite close enough, but those were pretty easy to scrape off with a hobby knife
A little sanding to finish it off.
Quick check to see how well the box fits and...
Fail.
However, that wasn't unexpected. I'd measured outside dimensions because I wasn't certain of the thickness off the walls.
By the looks of it there is plenty of room inside the scratchbuilt box to shrink it down so it will be a slip fit into the shoulder well. Shouldn't take too long to measure the new dimensions for the box and get new templates drawn up.
Final check of the missile cover.
A little off, but given how well it fit before the heat gun debacle I am confident the original design will work just fine.
Because I am the cautious sort I am only going to do this one shoulder for now. The other will wait till this one is done.
I'd say it was time for a beer and a pat on the back. LOL