Geoff Wilkinson
I know I have a long way to go before seriously worrying about rigging but I did make a start on a couple footropes (that was just before the original question that started this thread) but I was unhappy with the ‘fuzzy’ thread I had used. The yarn supplied with the kit was just too big for the footropes.
I have just tried to compare the threads I now have.
I anticipate that I have a whole new confusing world to explore when it comes to yarn and I know this has been much talked about before. At this stage of my knowledge I would be reluctant to start ordering stuff online so any advice would be much appreciated.
Oof. The subject of rigging line is a complicated one, and one that's guaranteed to raise controversy among experienced modelers. I have to start by admitting that it's been quite a few years since I rigged a reasonably complex model, and the market has changed a good deal since then.
The clerk's assertion that "they don't make silk thread anymore" is, of course, baloney. Do a google search on "silk thread" and you'll immediately find several sources. But I've never used any of them; the last time I rigged a full-rigged ship model (the little Hancock, which I finished in 1984), it was possible to buy silk thread in well-equipped fabric stores.
The big problem with any kind of commercially-produced thread is that it only comes in a small range of diameters. (As the Campbell plans make clear, the rigging of a ship like the Cutty Sark included wire and rope in dozens of sizes. We can't hope to reproduce every one of them, but a good rigging job will include six or eight.) I was able to find two sizes of silk back in the early eighties, and almost all the line in the Hancock was made from it. I built a "rope-making machine," with which to "spin up" any diameter I wanted. The mechanics of the gadget aren't actually especially complicated; the basics of it are explained in most advanced books on ship modeling. (I made mine from the gears and other parts in a Lego set, screwed down to a four-foot-long board, with a piece of model airplane rubber to produce the necessary tension. I have no idea how many different sizes of thread I eventually made.) But I'm not sure I'd encourage anybody to go that route on a first effort.
Some experts say the only acceptable rigging material is linen, because it doesn't deteriorate. I disagree. When I was working in a maritime museum I saw plenty of old - and not-so-old - pieces of linen rigging that had snapped. I also saw examples of silk thread that had lasted longer. Plenty of surviving medieval tapestries are made of silk thread stitched on a linen backing. The truth is that the atmospherice conditions, handling, and care to which a model is subjected have far more to do with the longevity of its rigging than the material of its rigging. (Linen doesn't respond any better to attacks by incompetent observers of the feline variety than any other material does.)
The one kind of thread that most experienced modelers do reject is cotton. It's flabby, it's fuzzy, and it has an abominable habit of over-reacting to changes in humidity. (A line that you set up nice and taut tonight may go slack tomorrow - especially if you didn't run it over a cake of beeswax.) I did, however, rig my model of the pilot boat Phantom ( http://www.hmsvictoryscalemodels.be/JohnTilleyPhantom/index.html ) with the stuff that came with the Model Shipways kit (and available separately from Model Expo). Model Expo describes it as a "cotton-poly mix." To my notion it's pretty nice stuff; it really looks like rope, ties easily, and generally handles very nicely. I'm not sure I would have used it on a major project, but in that case I figured if the rigging all fell apart at once I could replace it in a few evenings. The model's been finished for about five years now; so far so good.
There are a couple of specialty firms nowadays that sell twisted linen line made specially for ship models. The samples I've seen look excellent, but I haven't had occasion to try them.
I usually use wire for any line that has to sag. (That includes footropes and ratlines. The ratlines on the Hancock are made from a spool of nickel-chromium wire, about .002 in diameter, that a friend happend to find in a war surplus store. I probably would have used thread if I'd been working on 1/96 scale, though.) Either copper or brass wire works well for footropes. If you've got a well-stocked hobby shop within driving distance, try its model railroad department. If not, try Radio Shack. Copper wire may well be soft enough to work without modification; brass will be flexible enough if you pass it over a candle flame before trying to bend it. Be on the lookout for small, sharp-pointed pliers; they're a boon to that kind of work. The footropes of the Hancock are made of brass wire; the stirrups were pinched together around the footropes themselves, and soldered (with lead-free solder), before they were attached to the (wood) yards.
Hope that helps a little. Good luck.