Hi Guys. Thanks for the comments, it is this sort of encouragement that inspires everyone I am sure to keep striving to make that perfect model (has that ever been done????).
Firstly on the exhausts I have followed Andrew Collodel's method he published further back in this build (a fellow South African and I am sure you all agree he is a master!). I am not totally happy with the result but know where I went wrong so will improve as I go.
Applying the CF decalling I have actually found quite straight forward. The NSR was made much easier as Dexter included a template sheet. I start by spaying a gloss black coat then it was just a case of laying masking tape over each shape on the template, tracing the outline onto the masking tape, placing this onto a CF sheet and cutting around the outline. Application is done by first applying Microset and then Microsol to get it all to bed down, some gentle manipulation is necessary but not too much. I find the less you play around once the microsol is on the better, actually better to wait till it has dried before trying to correct any problems as sometimes you cause more damage. The beauty with applying the decal is if you get it wrong you just soften it up, remove it and start again! As I said the only real challenge with this NSR was the rear cowling, the shape is so curvy and the decal struggled in some areas but after it had set I found going in and carefully cutting the wrinkles with a scalpel and then reapplying microsol helped settle it all down. The beauty with the CF is even if you end up with a particularly bad area you can cut it out and put in a replacement bit, line it up properly and apply microsol and you can only notice it if you really look hard. I then apply a few coats of gloss varnish to smooth it all out.
Shayne I also want to do a 2005 test version, will yours be tobacco logo or GO!!!!!!! ? I have a few reference pics if you need them and it seems Rossi rode both types at some stage.
I did an M1 test version of the 2004 bike and there used the method of masking tape applied to the part, tracing around the shape and then applying as above. I'll post some pics shortly.